Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Does anyone have a writeup/pics on how to replace steering boots?

Thread Tools
 
Search this Thread
 
Old 05-08-2010, 10:18 PM
  #1  
IrishLegend
Three Wheelin'
Thread Starter
 
IrishLegend's Avatar
 
Join Date: Jul 2009
Location: Austin, Texas
Posts: 1,267
Received 82 Likes on 34 Posts
Default Does anyone have a writeup/pics on how to replace steering boots?

Mine need replacing and was wondering how difficult it is. Any help is appreciated.

Thanks,
Old 05-08-2010, 10:25 PM
  #2  
robot808
Rennlist Member
 
robot808's Avatar
 
Join Date: Dec 2006
Location: Elmhurst, IL
Posts: 2,483
Likes: 0
Received 3 Likes on 1 Post
Default

I dont have a write-up, but it is really straightforward.

IIRC, you just seperate the outside tie rod end and remove it (noting the the postion of the TRE on the tie rods threads). Then slip the boot over the rod until it is in place, and put it back together.

Make sure that you get the TRE back in the same place so you don't need an alignment. Be careful not to tear the boot on the tie rod end.
As far as I remember, it was that easy.
Old 05-08-2010, 10:27 PM
  #3  
SeanR
Rennlist Member
 
SeanR's Avatar
 
Join Date: Apr 2006
Posts: 35,700
Received 500 Likes on 267 Posts
Default

This is the hard way to do it.
Attached Images   
Old 05-08-2010, 10:29 PM
  #4  
SeanR
Rennlist Member
 
SeanR's Avatar
 
Join Date: Apr 2006
Posts: 35,700
Received 500 Likes on 267 Posts
Default

Pop the tie rod ends off the wheel hub, unscrew them (try to count how many turns you made to take it off) cut the old boots off, slide new boots on, put tie rod ends back on (same amount of turns) and hope the alignment is the same. Not really hard, but it will have you cussing.
Old 05-08-2010, 10:29 PM
  #5  
GlenL
Nordschleife Master
 
GlenL's Avatar
 
Join Date: Jul 2003
Location: Minneapolis, Minnesota
Posts: 7,654
Received 29 Likes on 23 Posts
Default

Or...

Separate the tie rod studs from the steering knuckles. With some effort you can work the boot over the stud end all the way onto the rack. The fit at the rack and over the big end of the ball-joint is tight. Nurse it with a thin screwdriver and it'll go.

By taking it apart at the studs you don't have any worries about changing the alignment.

Yes, I expect you'll be using strong language.
Old 05-08-2010, 10:48 PM
  #6  
Landseer
Rennlist Member
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 361 Likes on 209 Posts
Default

Use SilGlide or silicon dielectric grease as a lube and its pretty easy to slip the boots over the outer tie rod ends and bump stop.

The key is maintaining or achieving cleanliness of the rack shaft. Keeping out dirt / sand is important.
Old 05-08-2010, 10:48 PM
  #7  
jleidel
Almost Deleted
Rennlist Member
 
jleidel's Avatar
 
Join Date: Aug 2008
Location: Muenster, TX
Posts: 4,009
Likes: 0
Received 2 Likes on 1 Post
Default

i really need to do this one of these days....
Old 05-08-2010, 11:19 PM
  #8  
soontobered84
Rennlist Member
 
soontobered84's Avatar
 
Join Date: Mar 2002
Location: Texas
Posts: 5,983
Received 282 Likes on 199 Posts
Default

i do it like Glen L. does it. It's not that hard and there are no alignment issues later.
Old 05-08-2010, 11:32 PM
  #9  
jpitman2
Rennlist Member
 
jpitman2's Avatar
 
Join Date: Dec 2002
Location: Australia
Posts: 5,283
Received 48 Likes on 45 Posts
Default

My 83 has tie rods with a large diameter washer (~1.5", 3/8 thick) on them...I found at a local auto parts place a generic boot kit, where there were steps in dia at each end - you just cut bits off until you have a step the right size for your needs. Because of the large dia washer thing on the rod, (after disconnecting the end from the steering arm) the I was able to get the new boot OVER the tie rod end without having to disturb its setting - re-alignment not needed. The kit came with cable ties to close off each end once in place. No leaks in several years now. See the type of thing here..
http://www.eziautoparts.com.au/kelpr...t-srb-000.html

hth
jp 83 Euro S AT 52k
Old 05-08-2010, 11:51 PM
  #10  
j.kenzie@sbcglobal.net
Rennlist Member
 
j.kenzie@sbcglobal.net's Avatar
 
Join Date: Jun 2005
Location: Park Ridge, IL (near Chicago)
Posts: 3,256
Received 48 Likes on 41 Posts
Default

Cursing is essential here. It seems so easy. Also I was told the best way to put the TRE back to the same position is by putting a laser pointer on the wheel and returning it to the pre-removal point after re-installation of TRE. There are plenty of cheap suction cup mounted laser thingees
Old 05-09-2010, 01:43 AM
  #11  
Stromius
Three Wheelin'
 
Stromius's Avatar
 
Join Date: Apr 2007
Location: Bellevue, WA
Posts: 1,306
Likes: 0
Received 2 Likes on 2 Posts
Default

You'll need a 22 and 32mm wrenches or crows foot socket wrenches to turn and counterhold. I'm going to try the inner tie rod connection so I won't have to worry about alignment hopefully. The stop can be tapped enough on the rod to get both the wrench on the joint. SAE 7/8 and 1 1/4 will also work. I read somewhere a single serve yogurt tub (like Yoplait) with the bottom cut and lubed with some grease can help ease the new boots over the stops.
Old 05-09-2010, 02:10 AM
  #12  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 49 Likes on 36 Posts
Default

I usually do it Glen's way as well. It's just a bit of a work to get it over the balljoint, but it's doable and lube help as mentioned. Then working the lip onto the end of the rack takes some effort. I use 2 big pliers to grip the boot and pull it over the rack end.
Old 05-09-2010, 07:33 PM
  #13  
SharkSkin
Rennlist Member
 
SharkSkin's Avatar
 
Join Date: Jan 2004
Location: Boulder Creek, CA
Posts: 12,620
Likes: 0
Received 6 Likes on 6 Posts
Default

Good advice above... I'll add one more nugget: If this is your first time doing this, get three boots in case you discover the elastic limit of the rubber the hard way. They are cheap and this gives you better odds of being able to finish the job in one session.
Old 05-09-2010, 07:59 PM
  #14  
IrishLegend
Three Wheelin'
Thread Starter
 
IrishLegend's Avatar
 
Join Date: Jul 2009
Location: Austin, Texas
Posts: 1,267
Received 82 Likes on 34 Posts
Default

Thanks.
Old 05-09-2010, 09:19 PM
  #15  
Mrmerlin
Team Owner
 
Mrmerlin's Avatar
 
Join Date: May 2004
Location: Philly PA
Posts: 28,332
Received 2,494 Likes on 1,403 Posts
Default

+another note if you turn the wheel all the way to full lock then the inner tie rod end will act as a guide to enable you to slide the inner boot edge onto its groove on the rack housing,
a little spray of WD 40 on the rack will let the boot slide on



Quick Reply: Does anyone have a writeup/pics on how to replace steering boots?



All times are GMT -3. The time now is 06:39 PM.