Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Bosch 044 Pump/Relay

Thread Tools
 
Search this Thread
 
Old 05-06-2010, 08:12 AM
  #1  
Koenig-Specials 928
Three Wheelin'
Thread Starter
 
Koenig-Specials 928's Avatar
 
Join Date: Dec 2002
Location: Canada
Posts: 1,478
Received 51 Likes on 42 Posts
Default Bosch 044 Pump/Relay

I recently converted to the 044 ext pump and strainer. Yesterday the car died suddenly on the highway. I have a fuel gauge installed and because it read zero I knew immediately that it was the fuel pump. I always carry tools in my car (I have like a doctor's bag from Husky with tools and a voltmeter). After doing the usual, nothing worked. To go to the end of this story, the last thing I checked was the new 40 amp relay for the pump. I jumpered the new relay and immediately the pump ran.

Because of the fuel pressure gauge and the location of the new relay (behind the tool kit) and a prepared jumper for the relay I was up and running in under 15 mins. P.S. This is info for new owners

Question: Now that I have a second relay, can I leave the one on the fuse panel (normal one) permanently jumpered?

Thanks
Old 05-06-2010, 08:51 AM
  #2  
WallyP

Rennlist Member
Rennlist Site Sponsor

 
WallyP's Avatar
 
Join Date: Jun 2001
Location: Acworth, GA
Posts: 6,469
Likes: 0
Received 11 Likes on 11 Posts
Default

That depends - is the new one controlled by the same signal as the original? Does it cut the pump off if the engine stops running?

If not, then it is not safe to jumper the original.
Old 05-06-2010, 09:23 AM
  #3  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 61 Likes on 35 Posts
Default

So which relay died? The one at the CE panel or the remote one? Sounds like the remote one.

If you jumper the CE panel FP relay, you will be energizing the remote relay and turning on the pump. So, no, don't do this. The CE FP relay acts like a remote switching unit that is tied to the ignition.
Old 05-06-2010, 10:30 AM
  #4  
Koenig-Specials 928
Three Wheelin'
Thread Starter
 
Koenig-Specials 928's Avatar
 
Join Date: Dec 2002
Location: Canada
Posts: 1,478
Received 51 Likes on 42 Posts
Default

It was the new (remote) relay that failed. This is my set up for the remote relay. The signal to close the coil on the remote relay obviously comes from the CE Panel relay, so yes, if I bridge that to the battery the remote relay will be always energized ( I'm a little slow today but now I see the light). Thanks.

Name:  FP relay.jpg
Views: 2602
Size:  6.7 KB


I just hate depending on two relays for the same pump.
Old 05-06-2010, 11:00 AM
  #5  
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Alan's Avatar
 
Join Date: Mar 2002
Location: Phoenix AZ
Posts: 13,430
Received 424 Likes on 291 Posts
Default

Well the stock relay now switches almost no load so it will be much more reliable as a result.

The only way to eliminate the stock relay is to use its coil connection on your new relay - these are fed from Ignition (15) and on the ground side the switched ground from the LH ECU. You curently have just a single wire from that relay and you'd need one more to make this work.

I'd just leave the relay in there. In fact if it were me (and I'm contemplating the 044 pump) I think I'd just get a better relay (higher switching rating) in the stock location.

Alan
Old 05-06-2010, 01:05 PM
  #6  
Glenn M
Rennlist Member
 
Glenn M's Avatar
 
Join Date: Apr 2003
Location: Southern Maryland
Posts: 1,434
Received 1 Like on 1 Post
Default

Alan,
Will the stock wiring won't have an issue with higher current draw of the 044 pump? Wire gauge didn't seem very large, maybe 18 or 20?

What relay would you use? May be a good idea to switch it out even with the stock pump as it seems to be a problem unless is is a carbon buildup issue with the relay.

Thanks,
Old 05-06-2010, 01:42 PM
  #7  
Koenig-Specials 928
Three Wheelin'
Thread Starter
 
Koenig-Specials 928's Avatar
 
Join Date: Dec 2002
Location: Canada
Posts: 1,478
Received 51 Likes on 42 Posts
Default

Thanks Alan. I have 40 amps in both locations now. I will leave well alone.

I remember many moons ago a member here had, as part of his signature, "If it ain't broke, fix it till it is". I guess i was about to do just that.
Old 05-06-2010, 06:10 PM
  #8  
dprantl
Race Car
 
dprantl's Avatar
 
Join Date: Dec 2003
Location: Atlanta, GA
Posts: 4,477
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by Glenn M
Alan,
Will the stock wiring won't have an issue with higher current draw of the 044 pump? Wire gauge didn't seem very large, maybe 18 or 20?

What relay would you use? May be a good idea to switch it out even with the stock pump as it seems to be a problem unless is is a carbon buildup issue with the relay.

Thanks,
I have asked this question before and there were several people running the 044 pump with stock wiring and stock relay. Also, since I now have an in-tank pump and will be using a strainer instead, that is that much less load on the stock wiring.

Dan
'91 928GT S/C 475hp/460lb.ft
Old 05-06-2010, 06:21 PM
  #9  
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Alan's Avatar
 
Join Date: Mar 2002
Location: Phoenix AZ
Posts: 13,430
Received 424 Likes on 291 Posts
Default

I'm also presuming going from a dual pump to a single 044 w/ strainer.

The wiring on my GTS is 2.5 mm^2 from the relay which is actually pretty good - no problem with that. Its only 2.0MM^2 on the ground side - but that is a short run.

Alan



Quick Reply: Bosch 044 Pump/Relay



All times are GMT -3. The time now is 02:39 PM.