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Non-proprietary stroker assembly thread :)

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Old 01-06-2010, 11:34 PM
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Rob Edwards
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Default Non-proprietary stroker assembly thread :)

I think I'd gotten too diffuse with the last stroker thread, so I figured I'd refocus on the engine and give an update.

Greg and I spent New Year's eve day assembling the heads, after a marathon of measuring combustion chambers, spring heights, calculating coil bind and valve shims, and lapping valve seats. I did the head assembly (run, don't walk, to your local Snap-On truck and buy yourself a CF-700 hydraulic valve spring compressor- holy crap what a cool tool....) while Greg did some customizing of the 968 head gaskets, adding some holes here and plugging some holes there.

Some of the plugging requires handmade blockoffs for head passages, Greg made each of these by hand over the course of the afternoon. They are pure art!




We finished up by torquing down the head bolts. Quite the workout but it's surprising how much harder it is to UNdo old head bolts that have been stretched than it is to torque and stretch new ones!

Anyhoo, Greg also folded in his new windage tray design- these don't block the oil return paths in the stock oil pan. They do require the use of the 3/8's oil pan spacer. 20+ welds on each holding the screen in, they're not going anywhere...







Old 01-06-2010, 11:56 PM
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Aloysius
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Rockin Rob Edwards, that is g-g-g-gorgeous. are the windage trays stainless? they look mighty fine. happy new year!

-Paul
83s
Old 01-07-2010, 12:03 AM
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Stromius
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Wow...I'm going out for a smoke (and I don't)!
Old 01-07-2010, 12:04 AM
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jeff spahn
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It looks like it belongs on the Millennium Falcon
Old 01-07-2010, 12:15 AM
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Mongo
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Very impressive Rob!

I have a stroker crankshaft in my dreams for my car, but have no clue on what's needed to build a stock S4 engine with just a stroker crank to achieve maximum endurance and reliability. That or an RMT
Old 01-07-2010, 12:27 AM
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Dwayne
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Beeeeeyyeewwtiful, Rob! Looking forward to learning more about the Stroker! THANKS for the pics!
Old 01-07-2010, 12:34 AM
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Mrmerlin
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very nice craftsmanship there fellas, good luck with the build
Old 01-07-2010, 12:52 AM
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blown 87
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Greg Brown is not a mechanic, he is a artist.
Old 01-07-2010, 12:53 AM
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mark kibort
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very nice.

I see the plug holes on the heads. are those 968 heads? then, how do you use 968 gaskets and and plug a gasket????????
Old 01-07-2010, 01:01 AM
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namasgt
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Great craftsmanship and attention to detail.
Old 01-07-2010, 01:08 AM
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i cant wait to see and read more about this!
Old 01-07-2010, 01:55 AM
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Rob Edwards
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i cant wait to see and read more about this!
There's lots more about this engine build in the Socal Stroker thread, I'd just crapped it up too much with stuff about the recipient car. Hence the new thread.

We're doing the cam and timing setup/install in 2 weeks and then intake and ancillaries after that. After my March grant deadlines, I'm looking forward to having another engine install get-together some Saturday or Sunday.
Old 01-07-2010, 01:58 AM
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Rob Edwards
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I see the plug holes on the heads. are those 968 heads? then, how do you use 968 gaskets and and plug a gasket????????
Mark-

They're 928 heads (4R's IIRC), both the head passages and the 968 headgaskets get modified to fit. I spent some time tonight staring at the coolant flow diagram in the '85 Service Tech Info book on Jim's CD and I have to confess that I still don't understand the mods.
Old 01-07-2010, 06:15 PM
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90 S-4
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Looks Fantastic Rob ! & yes it's old world true craftsmen/artist' like Greg Brown that keep
our old cars running and actually more competitive than the newer more expensive ones..
Old 01-07-2010, 07:46 PM
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jeff spahn
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If you haven't made the pilgrimage to his shop, you really should.


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