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Rob's GTS engine pull

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Old 10-23-2011, 02:22 AM
  #121  
Rob Edwards
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Greg did some post-mortem (and I do mean post-mortem, now...) measurements on the crank today:

And I quote:

Quote:
Worn .040" on backside of throw. Will need to go to .060" to clean, maybe .080. Can't chrome a journal that far.

Crank is bent .008"

Would need to be welded, straightened, machined, and the mains will need to be .010 undersize to fix the "bend". Might crack when welded. When done, you will have a "used carlot" repaired crank.

I stopped by Greg's briefly on Friday, and he handed me a crankshaft in a plastic bag. I didn't recognize it and was confused for a minute till I realized that he'd sent out my dead crankshaft, and had it straightened, welded up, and had all the shrapnel damage cleaned up. All main and rod journals are within 'new' spec for a GTS crank. Looks pretty good for a used car lot crank....

Old n' busted:



2-6 journal:



The 'new' hotness:



thrust surface and 2/6 journal:




Closeups on the welded-up 2/6 journal:



And another.

Old 10-23-2011, 02:52 AM
  #122  
heinrich
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MAN that is gorgeous Rob!!! Amazing work.
Old 10-23-2011, 03:02 AM
  #123  
danglerb
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So Rob, any plans for it? I think I could find a spare block to store it in if its in your way.
Old 10-23-2011, 03:17 AM
  #124  
Rob Edwards
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Mike, I'm going to sit on it until we (and by 'we' I mean 'Greg') figure out what it's gonna take to fix this:

Old 10-23-2011, 03:45 AM
  #125  
danglerb
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Sounds uncomfortable, later is good for me I'd like to put together a semi normal Euro hybrid before I try anything exotic.
Old 10-23-2011, 09:28 AM
  #126  
gbgastowers
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Originally Posted by Rob Edwards
Mike, I'm going to sit on it until we (and by 'we' I mean 'Greg') figure out what it's gonna take to fix this:

Can this be welded/repaired and Nikasil plated by 928 Motorsports? Did you check with Carl? Gunar
Old 10-23-2011, 01:03 PM
  #127  
odurandina
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thinking out loud, my short list of very good~great Porsche engines; 968, most 911s w/ turbos, Carrera GT, Cayenne, and (too soon to tell but probably) Panamera...

when good bearings go bad...

http://www.enginebuildermag.com/Arti...gs_go_bad.aspx
Old 10-23-2011, 01:21 PM
  #128  
Rob Edwards
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There were no rod bearings left at all on the #2 journal, so I'm not sure what went wrong....
Old 10-23-2011, 02:35 PM
  #129  
pcar928fan
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WOW...that is AWESOME work! Thing looks BRAND NEW! Hope I NEVER need one!
Old 10-23-2011, 08:08 PM
  #130  
S4ordie
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Prettier than new. Have you already weighed that crank?
Old 10-23-2011, 08:10 PM
  #131  
Rob Edwards
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No, but it's heavier now than when I gave it to Greg.

runs off to the garage to get the scale.....
Old 10-23-2011, 09:39 PM
  #132  
Imo000
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Originally Posted by Rob Edwards
No, but it's heavier now than when I gave it to Greg.

runs off to the garage to get the scale.....


I wouldn't be so sure of that. If the counter weights have been turned to get that new look, they got to be lighter.
Old 10-23-2011, 09:43 PM
  #133  
pcar928fan
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Rob, I thought your car was back up and running already...is that not the case, or did it go down again after the original bore/stroke job?
Old 10-23-2011, 09:59 PM
  #134  
S4ordie
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The GTS has a built stroker in it. This is the original engine that cratered on the drive home after picking it up in Oregon.
Old 10-23-2011, 10:01 PM
  #135  
pcar928fan
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^^^^^
AH! OK, that explains it! Thanks Dan...I was thinking it has a Doc Brown motor in it so I couldn't figure out why this stuff was coming up now...


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