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Start, but won't run 84 L-jet (new title)

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Old 03-05-2009, 08:06 PM
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Fogey1
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Originally Posted by SharkSkin
... And thanks for the words of encouragement.

You're welcome. You're one of the dozen or two who have earned undying gratitude from the 928 faithful. Most don't get stroked enough. So, to you and the others, thanks and ...

YOU DA MEN!!!
Old 03-05-2009, 10:14 PM
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j.kenzie@sbcglobal.net
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Wow! Thanks for the replies. I will check them all out on saturday and report back my findings. You guys are tremendously helpful and I am extremely grateful.
Old 03-05-2009, 11:17 PM
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Originally Posted by SharkSkin
You may have a bad ballast resistor. Instead of running with the starter engaged, see if you have power at the feed end of the resistor(in the pic, top terminal of 0.4Ω resistor.). This power comes from a tap between the 15 pin of the ignition control box and the 15 pin of the ignition switch. Looks like CE panel connectors A4 and A5.
Thanks Dave,
I pulled the resistors to measure them.
The 0.4 Ohm should be 0.35 to 0.45 Ohms; measured at 0.7 ohms
The 0.6 Ohm should be 0.55 to 0.65 Ohms; measured at 0.9 Ohms
The wire terminals looked brittle and slightly melted.
Do you think those values are far enough off? I will check wire to coil and igniton unit also.
Old 03-06-2009, 12:06 AM
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More 16V ignition values:
Coil primary resistance term 1 to term 15 should be 0.33 to 0.46; measured 0.60 ohms
Coil secondary resistance term 1 to term 4 should be 7 to 12K Ohms; measured 9K Ohms
Measured voltage at ignition coil term 15 against ground should be at least 3 V; measured 0.93V with ignition turned on.
(jump post voltage 11.78V)
I think you have pointed me in the right direction. I will trace wires and voltages to see where the voltage drop is located, but I think it is in the resistors and ignition coil.
Any thoughts?
Thanks again
Old 03-06-2009, 02:56 AM
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None of the numbers are outrageous, if your meter isn't reading high then it points to a marginal coil, but that's likely not your problem. The big problem here is the .93V at the coil. What is the voltage at the point that I initially mentioned -- the other side of the ballast resistor, and at CE panel A4 & 5? If that checks out to be battery voltage, that points to the resistors and/or coil. If it's low, then it's a problematic connection in the panel, ignition switch, or wires between.

Also, check the battery in your meter. If the battery is low, that would explain the high resistance readings across the board, especially if it's an analog meter.
Old 03-06-2009, 11:22 PM
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Originally Posted by SharkSkin
None of the numbers are outrageous, if your meter isn't reading high then it points to a marginal coil, but that's likely not your problem. The big problem here is the .93V at the coil. What is the voltage at the point that I initially mentioned -- the other side of the ballast resistor, and at CE panel A4 & 5? If that checks out to be battery voltage, that points to the resistors and/or coil. If it's low, then it's a problematic connection in the panel, ignition switch, or wires between.

Also, check the battery in your meter. If the battery is low, that would explain the high resistance readings across the board, especially if it's an analog meter.
Well, the voltage at the feed end of the 4 Ohm resistor was 8.98V. The resistor gets very hot, it is porcelain-cased so maybe it's expected. I will trace the voltage through from the CE panel tomorrow. The 15 terminal on the coil was indeed 0.93V again tonight. I'll report back my numbers. I have a spare ignition switch and I think I could run a new 15 wire into the engine bay if I needed to. We'll see what is needed, but you have given me a start. Thanks.
Old 03-06-2009, 11:37 PM
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Dave, out of curiosity, have you applied the double jumper to the injector relay?
Old 03-06-2009, 11:45 PM
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Originally Posted by Landseer
Dave, out of curiosity, have you applied the double jumper to the injector relay?
Will do this weekend. Thanks, Chris.
Old 03-07-2009, 03:55 AM
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The resistor should get warm. I have about 10.2v at that test point. The difference would not be enough to triple the voltage. If you get battery voltage at that same terminal when it's disconnected from the resistor, then the rest of the wiring is fine. You can confirm by connecting that terminal straight to the jump post to see what happens to the voltage. If no change, the problem is probably the resistors and/or coil(assuming your meter is accurate). If you get closer to 10-10.5 V, then there is a problem with a connection upstream of that point.

I would add a wire as a last resort. Chances are your wiring is fine and it's a connector or the ignition switch that's acting up.

I could lend you a working coil to test with, but it's not a good replacement -- it's leaking. Better to throw borrowed or used parts at it while troubleshooting, then buy new when you're sure what needs replacing.
Old 03-07-2009, 10:15 AM
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Originally Posted by SharkSkin
The resistor should get warm. I have about 10.2v at that test point. The difference would not be enough to triple the voltage. If you get battery voltage at that same terminal when it's disconnected from the resistor, then the rest of the wiring is fine. You can confirm by connecting that terminal straight to the jump post to see what happens to the voltage. If no change, the problem is probably the resistors and/or coil(assuming your meter is accurate). If you get closer to 10-10.5 V, then there is a problem with a connection upstream of that point.

I would add a wire as a last resort. Chances are your wiring is fine and it's a connector or the ignition switch that's acting up.

I could lend you a working coil to test with, but it's not a good replacement -- it's leaking. Better to throw borrowed or used parts at it while troubleshooting, then buy new when you're sure what needs replacing.
I tested the voltage at the input wire to the resistor, disconnected and i do have 12V going in. I connected the resistor array directly to the jump post and got 1.6V at the 15 terminal of the coil. That's still half of spec. BTW the 4 Ohm resistor gets smoking hot, melt your vinyl gloves hot in about 10 seconds.
Since the resistors and coil all measure out of range( remeasured new and old meter battery same resistances), I think I'm going to replace both resistors and the coil.
Looking at the wiring diagram with my resistors giving 0.6 and 0.8 respectively, my coil sees a total resistance of 0.8 Ohms during cranking which fires the plugs, but 1.4 Ohms during "running", which drops the coil term 15 to 0.9V and prevents running.
BTW I tried a 3-way jumper for the AFC relay and got my old result of firing when cranking only. I think that means my relay is OK but I was not jumping it properly. Thanks Chris (and Jack).
Old 03-07-2009, 01:29 PM
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Good call on the resistors and coil. The fact that you see a higher output voltage with a direct connection implies that there is a high-resistance connection upstream, either at the switch or the panel. This may be heat-induced from the high resistance at the resistors. Check for 10 - 10.5v at the ssame point once you have it together with new parts.
Old 03-07-2009, 01:52 PM
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More data:
I eliminated the 0.6 Ohm resistor leaving my 0.4 Ohm in place for the starter circuit, but went direct to the coil 15 terminal with a jumper cable from the resistor input wire. This provided 8.5V to the coil in the run position (and during starting).
Well the car STARTED AND RAN FINE. I shut it down after 10 seconds, but I definitely think we are on the right track. I should get my new resistors and coil next Thursday, so maybe I'll be back on the road by next weekend.
Thanks for the help.
Old 03-07-2009, 04:43 PM
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Nice. Sharkskin makes yet another excellent, test-based call. Kudos.
Old 03-07-2009, 09:45 PM
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Because Sharkskin, the guy who wrote the book on CE panel rehab, said I might have some upstream high resistance: I pulled the Ce panel. I found one burned wire leading to the X bus. The 15 circuit was all low resistance. The ignition switch was also low resistanceA1 to A5 w/switch turned to Run. . A5 to O5 low resistance in CE panel. For now I think I have eliminated all but the harness from CE panel to ballast resistor.
I think I am convinced that ShSk was right and the new parts should put me in good shape. Thanks a lot to all.
Old 03-07-2009, 11:04 PM
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Nice, Dave. Sounds like you'll be ready to slap the parts on and go.


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