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Info on "cutting the base circle" (CAMS)

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Old 03-21-2008, 08:48 PM
  #76  
Vilhuer
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Originally Posted by BrendanC
Can you tell us the cost Erkka?
At todays euro/dollar exchange rate S3 cam mod was about $830 and maybe $750 for GT cam fix. US $ has gone down so much lately $800+ seems high. Few years ago it would have been under $500.

Originally Posted by Dennis K
Did the grinder provide any other specs like duration at 0.006"?
Unfortunatelly no, just 1mm numbers.
Old 03-21-2008, 09:36 PM
  #77  
Jim Morton
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Erkka:

Cool looking numbers. Looks like your grinder moved the lobe center on the intake cam to 112.

Also, if you do not mind sharing, what is the base circle diameter for both intake and exhaust cams after the regrind.
Old 03-21-2008, 10:10 PM
  #78  
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Originally Posted by Jim Morton
Cool looking numbers. Looks like your grinder moved the lobe center on the intake cam to 112.
Center should be same as before as tip of the lobe was not touched at all, just base lobe. If my numbers indicate change they are wrong. Cams come to 1mm lift point 5 degrees ealier than before and they return to 1mm lift also 5 degrees later than before.

Also, if you do not mind sharing, what is the base circle diameter for both intake and exhaust cams after the regrind.
Diameter is 0.5mm smaller than before as thats what was taken away from base lobe.
Old 03-21-2008, 10:43 PM
  #79  
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jim, do you know what numbers we should be using to dial in the elgin cams? im not there yet, still fitting a set of headers..
Old 03-22-2008, 12:29 AM
  #80  
Jim Morton
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Nick:

As we use a hydraulic lifter that installs first, you'll want to time the cams at their max lift point.

The trick for the 928 is establishing and knowing the lobe center angle of the intake cam to the exhaust timing belt wheel.

I plan to use three degree wheels for setting the event timing. One mounted in front of each timing belt wheel on each cylinder bank and the third on the crank.

I'll use the degree wheel on the timing belt wheel to set the lobe center angle of the intake cam relative to the exhaust cam, then set the overall timing (using max lift point) of the each intake to the crank. A many have posted, I would suggest advancing the lagging cam set by a few degrees to compensate for belt stretch.

Once all the timing is initially set, I'll verify the timing by turning the motor over by hand at least two full event cycles to let the timing belt do its thing on the various rollers, wheels, etc., then recheck.

To perform the above, you'll need to know which cores you had Elgin grind, S3 vs. GT. Assuming S3, your nominal timing points for max lift are 120.5 ATDC for the intake and 107.5 BTDC for the exhaust. How you shift for the .5 degrees, or more is a tuning choice. For the lag bank timing, many fellow Rennlisters have posted their opinions. Some may chime in here.

Feel free to e-mail / PM if you want to discuss this more.
Old 03-22-2008, 03:15 AM
  #81  
mark kibort
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I have a question. if we shave the base circle and the lifter is supposed to take up the slack, by how it pumps up, isnt there a chance that a car that has been sitting a long time, or if you replace the lifters with a new one, not fully full of oil, that the first adjustment of cam timing would be way off? Or, do the lifters push with at least the pressure of the valve springs (hard to imagine) so that they push down the valve slowley, even if they are not pumped up with oil?
Inquiring minds want to know.

mk
Old 03-22-2008, 07:55 AM
  #82  
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mark, i think this is why jim is suggesting timing at 'maximum' lift. this point should be the same regardless of how pumped the lifter is - im assuming its measured with a dial gauge on the back of the lifter.

jim, i do have the S3 cams and i think ive got what you posted in broad outline. ive not set cams up on the 928 before but i was under the impression that the exhaust cam has a fixed relationship with the intake determined by the number of chain links between them? is the lagging bank the right hand (usa drivers) side?
Old 03-22-2008, 12:12 PM
  #83  
Jim Morton
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Nick:

Yes, the relationship of intake to exhaust is fixed. Slight tweaking might be possible with adjustments made with the fixed cam to cam chain guide. I am anxious to play with this when we setup Dennis' engine. I expect to possibly shim up the guide as I think we will want to bring the lobe center angles closer together, or "narrow the lobe centers". I do not expect a lot of movement, maybe 1-2 degrees... maybe more.

Assuming that timing remains stock and on the OEM indicators depends on how well the nose of the cam remains in the same angular position to the stock timing marks after the cam regrind. FWIW, most cam grinders assume that you will degree in custom cams and not assume the stock timing marks still apply.

Hope this helps.
Old 03-30-2008, 04:55 PM
  #84  
BC
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Has anyone installed these modified cams as of yet?
Old 03-30-2008, 05:48 PM
  #85  
John Speake
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Anyone know how Euro S2 16v cam timing compare with S3 as per Erkka's table ?
Old 03-30-2008, 06:56 PM
  #86  
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john, ive read that the valve timing for a 4 valve can be a lot different than a two valve due to the valve sizing and air flow velocity.. you arent thinking of modifying the S2 are you?!
Old 03-30-2008, 07:21 PM
  #87  
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These are all from WSM.

Code:
78-79 ROW & US  80-82 ROW 4.5L  80-83 ROW S     80-84 US        84-86 ROW S   
 8° after  TDC  12° after  TDC   9° after  TDC  11° after  TDC   6° after  TDC
55° after  BDC  48° after  BDC  52° after  BDC  46° after  BDC  54° after  BDC
38° before BDC  32° before BDC  37° before BDC  25° before BDC  43° before BDC
 2° before TDC   6° before TDC   2° before TDC   2° before TDC   4° before TDC

S3              S4              CS/SE/GT        GTS           
11° after  TDC  11° after  TDC   3° after  TDC  13° after  TDC
50° after  BDC  36° after  BDC  42° after  BDC  61° after  BDC
30° before BDC  17° before BDC  30° before BDC  28° before BDC
 5° before TDC   2° before TDC   5° before TDC  12° before TDC
Old 03-31-2008, 06:33 AM
  #88  
John Speake
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Thanks Errka !

No Nick, I'm not thinking of modifying my S2, apart from a twin screw kit :-)



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