Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

GAS TANK LEAK

Thread Tools
 
Search this Thread
 
Old Mar 24, 2007 | 01:57 AM
  #1  
bigrob's Avatar
bigrob
Thread Starter
Racer
 
Joined: Jan 2007
Posts: 391
Likes: 0
From: North Las Vegas
Default GAS TANK LEAK

I spoke of this before but have a question. My tank is leaking from the lower of the two venting outlets. When I address this, can I just plug the lower & upper connections? I am thinking that getting the fuel line back through the chassis for reinstallation may be difficult!

What do ya think? Thanks!
Reply
Old Mar 24, 2007 | 02:51 AM
  #2  
Optimator's Avatar
Optimator
Instructor
15 Year Member
 
Joined: Aug 2006
Posts: 174
Likes: 3
From: Glendale, CA
Default

Not sure what you are asking. Are you thinking of just capping the two connections and not reinsalling the hose? If you want to be able to get more than about 5 gallons or so in the tank, the bottom connection needs to be vented. Otherwise, most of the tank will be filled with trapped air, due to the U-shape of the tank. Dave A. has a nice guide on doing the gas tank, where he describes a good procedure for connecting the new hose when you reinstall the tank. Look here:

http://members.rennlist.com/sharkski...0-FuelTank.htm
Reply
Old Mar 24, 2007 | 11:16 AM
  #3  
bigrob's Avatar
bigrob
Thread Starter
Racer
 
Joined: Jan 2007
Posts: 391
Likes: 0
From: North Las Vegas
Default

Originally Posted by Optimator
Not sure what you are asking. Are you thinking of just capping the two connections and not reinsalling the hose? If you want to be able to get more than about 5 gallons or so in the tank, the bottom connection needs to be vented. Otherwise, most of the tank will be filled with trapped air, due to the U-shape of the tank. Dave A. has a nice guide on doing the gas tank, where he describes a good procedure for connecting the new hose when you reinstall the tank. Look here:

http://members.rennlist.com/sharkski...0-FuelTank.htm
Just what I was wanting to know! Thanks so much for the procedure!!
Reply
Old Mar 24, 2007 | 04:10 PM
  #4  
SharkSkin's Avatar
SharkSkin
Rennlist Member
 
Joined: Jan 2004
Posts: 12,620
Likes: 8
From: Boulder Creek, CA
Default

Optimator beat me to it. BTW, my cautions about breaking/scoring the nipples on the tank are worth repeating. I didn't score or break mine, but by the time I did this project myself I had heard enough horror stories about them breaking that I was able to avoid that pitfall. Also, I have removed fuel lines from plastic barbs on other vehicles in the past with a utility knife, only to find I had fubar'ed the barb.

Last edited by SharkSkin; Mar 24, 2007 at 04:28 PM.
Reply
Old Mar 24, 2007 | 05:38 PM
  #5  
Optimator's Avatar
Optimator
Instructor
15 Year Member
 
Joined: Aug 2006
Posts: 174
Likes: 3
From: Glendale, CA
Default

The advice about damaging the barb fittings definitely warrants extra emphasis. Those polyethylene barb fittings are VERY soft, and it is very easy to accidentally gouge or scratch them. I suggest cutting half way through the hose wall in several places to weaken it, and then carefully push the hose off with a pair of lock ring pliers inserted between the hose end and the side of the barb fitting.

When removing the tank I had to cut the large vent hose in two places. The only tool I had that could reach into the confined areas was a small hack saw (the type that is basically just a handle attached to one end of a standard hack saw blade). On my car someone had already had the tank out before, and they replaced the 15mm vent hose with heater hose. Don't use heater hose! It cannot withstand constant exposure to oil or gasoline. Furthermore, they had installed it with a kink, which made it non-functional.

Last edited by Optimator; Nov 6, 2019 at 04:18 PM.
Reply
Old Mar 24, 2007 | 06:01 PM
  #6  
SharkSkin's Avatar
SharkSkin
Rennlist Member
 
Joined: Jan 2004
Posts: 12,620
Likes: 8
From: Boulder Creek, CA
Default

Not at all -- It's there to share & "give back" to the rennlist community. I'm glad people find it useful enough to point others to it!
Reply
Old Mar 24, 2007 | 06:19 PM
  #7  
jon928se's Avatar
jon928se
Addict
Rennlist Member

20 Year Member
 
Joined: Nov 2003
Posts: 2,608
Likes: 12
From: Sydney AUS
Default

Originally Posted by bigrob
I spoke of this before but have a question. My tank is leaking from the lower of the two venting outlets. When I address this, can I just plug the lower & upper connections? I am thinking that getting the fuel line back through the chassis for reinstallation may be difficult!

What do ya think? Thanks!
Getting the hose back on isn't that tricky. Insert hose through hole in chassis. Wriggle tank back up in to place supporting it with a floor jack (for control not for force) when tank is abou 6" lower than it's final resting place reconnect the vent hose to the top of the tank - attack it from the drivers side rear wheel well reaching undr the chassis rail and over the top of the tank. As you then raise the tank into position pull the excess slack in the vent hose through the chassis rail. When tank in place reconnect to the top ven position again from the wheel well. Tighten the pipe clamp on the top vent access through the fuel filler flap.
Reply
Old Mar 24, 2007 | 11:55 PM
  #8  
bigrob's Avatar
bigrob
Thread Starter
Racer
 
Joined: Jan 2007
Posts: 391
Likes: 0
From: North Las Vegas
Default

You guys ROCK!! Thanks! Although My MM's are getting done this week! The tanks is a little more down the road, but will be getting done!!

Grazie!
Reply
Rennlist Stories

The Best Porsche Posts for Porsche Enthusiasts

story-0

10 Best Non-Flat Six Porsches You Can Buy For Under $100K

 Joe Kucinski
story-1

Porsche's Top 5 Most Questionable Naming Decisions

 Verdad Gallardo
story-2

Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field

 Verdad Gallardo
story-3

6 Convertible Top MYTHS Most People Don't Understand!

 Michael S. Palmer
story-4

2026 Porsche 911 Club Coupe is Spectacular, And Everything Wrong with the Porsche Market

 Joe Kucinski
story-5

Talos Takes Your 991 Porsche 911 GT3 to the Next Level for a Cool $1.13 Million

 Verdad Gallardo
story-6

9 Vehicles Porsche Helped Engineer that Aren't Porsches

 Verdad Gallardo
story-7

9 Features and Characteristics That Only Porsche People Understand

 Verdad Gallardo
story-8

I've Written 500 Rennlist Articles: Here's How Porsche Has Changed Along the Way

 Joe Kucinski
story-9

10 Most Unnecessary Porsches Ever Built (And Why We Love Them)

 Verdad Gallardo




All times are GMT -3. The time now is 08:38 PM.

story-0
10 Best Non-Flat Six Porsches You Can Buy For Under $100K

Slideshow: If you have $100K to spend on a Porsche but want something a little different, these are the 10 best non-flat six Porsches you can buy.

By Joe Kucinski | 2026-05-28 15:36:11


VIEW MORE
story-1
Porsche's Top 5 Most Questionable Naming Decisions

Slideshow: For a company obsessed with engineering precision, Porsche has occasionally named its cars in ways that left even loyal enthusiasts scratching their heads.

By Verdad Gallardo | 2026-05-27 18:43:48


VIEW MORE
story-2
Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field

Slideshow: Pogea Racing's latest Porsche 964 project blends carbon-fiber construction, modern chassis upgrades, and up to 500 horsepower while keeping the air-cooled 911 experience firmly analog.

By Verdad Gallardo | 2026-05-23 10:34:27


VIEW MORE
story-3
6 Convertible Top MYTHS Most People Don't Understand!

Slideshow: dispelling common convertible top myths

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-4
2026 Porsche 911 Club Coupe is Spectacular, And Everything Wrong with the Porsche Market

Slideshow: The 2026 Porsche 911 Club Coupe is being resold $150K above sticker and that is a real problem.

By Joe Kucinski | 2026-05-21 11:52:54


VIEW MORE
story-5
Talos Takes Your 991 Porsche 911 GT3 to the Next Level for a Cool $1.13 Million

Slideshow: Talos Vehicles has transformed the Porsche 911 GT3 RS into a carbon-bodied, race-inspired machine that costs well over $1 million before the donor car is even included.

By Verdad Gallardo | 2026-05-19 13:39:04


VIEW MORE
story-6
9 Vehicles Porsche Helped Engineer that Aren't Porsches

Slideshow: Long before engineering consulting became trendy, Porsche was quietly helping other automakers build everything from supercars to economy hatchbacks.

By Verdad Gallardo | 2026-05-15 12:44:44


VIEW MORE
story-7
9 Features and Characteristics That Only Porsche People Understand

Slideshow: Some brands build cars. Porsche builds traditions, obsessions, and a few habits that stopped making sense decades ago but somehow became part of the charm.

By Verdad Gallardo | 2026-05-13 18:46:13


VIEW MORE
story-8
I've Written 500 Rennlist Articles: Here's How Porsche Has Changed Along the Way

Slideshow: Six years and 500 Rennlist articles later, these are the biggest changes at Porsche.

By Joe Kucinski | 2026-05-11 09:52:55


VIEW MORE
story-9
10 Most Unnecessary Porsches Ever Built (And Why We Love Them)

Slideshow: Some Porsches exist for very specific reasons-others feel like they were built just to see if anyone would notice.

By Verdad Gallardo | 2026-05-06 18:00:32


VIEW MORE