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LH/EZK wiring harness revamp

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Old 02-05-2021, 10:52 AM
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FredR
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Originally Posted by Zirconocene
@FredR: I know it might be a ton of work but I think you'd be well served to pull the harness and address things properly. I just finished reworking the full harness on my '91 944 and there are all kinds of things hiding under the boots throughout the harness. Even where wires seem to have been reasonably well protected by the PVC (?, whatever the now-inflexible black tubing is) you can feel that the wires themselves have become significantly less flexible as compared to what you can feel in the parts that go into the passenger area. I know that people on here that really prefer to keep things original looking will disagree with the choice, but I went with putting everything in InsulTherm to try and protect things as well as possible. Granted, the materials that Porsche chose have held up very well for decades (!), so I can't fault the original choices, but I also think that material science and the fruits of its development are much more readily available now to Joe Consumer and should be taken advantage of. At the very least, this is what I plan to do with my own 928 once I get that far; I have all the tools and wiring I need now from my current project.

Good luck
It is very easy to tell if the insulation has been compromised just by bend testing the core in question. Once I am happy that the insulation is in good condition [i.e. flexes with ease] I then strip off an inch of insulation to visually asses the condition of the copper core. So far I have been impressed by just how good the cores have been preserved with the copper looking like new. As a general statement I find the obvious damage is limited to about the last 3 inches or so as the core passes into the connector- I intend to go back about 10 inches into the harness and possibly a bit more.

Trouble is once one starts these tasks it is difficult to resist going deeper and deeper!



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