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Fresh GTS engine with GT cams, dyno

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Old 06-12-2019, 12:07 AM
  #61  
GregBBRD
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I'm certainly fine with dividing by .85 to calculate flywheel horsepower from rear wheel horsepower, when using a 5 speed.

That "adds" 18 horsepower to my most recent engine build/dyno test, which is the easiest 18 horsepower I've ever found!

What's the calculation for an automatic?
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Old 06-12-2019, 02:33 PM
  #62  
Petza914
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This thread was a very interesting read.

So it sounds like the accessories on an engine consume so little power that they're not the things being compensated for proportionally. It's all the other major stuff.

That makes sense.
Old 06-12-2019, 02:37 PM
  #63  
ptuomov
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Originally Posted by Petza914
This thread was a very interesting read.

So it sounds like the accessories on an engine consume so little power that they're not the things being compensated for proportionally. It's all the other major stuff.

That makes sense.
Accessories can draw a lot of power, like an air conditioning compressor does. The key difference is that accessory power consumption is not dependent on the engine torque, whereas the transmission loss in the gearbox is dependent on the torque.
Old 06-12-2019, 02:39 PM
  #64  
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Originally Posted by GregBBRD
I'm certainly fine with dividing by .85 to calculate flywheel horsepower from rear wheel horsepower, when using a 5 speed.

That "adds" 18 horsepower to my most recent engine build/dyno test, which is the easiest 18 horsepower I've ever found!

What's the calculation for an automatic?
What sort of rwhp numbers do you see for completely five-speed S4s and GTs in nice mechanical condition?
Old 06-12-2019, 02:53 PM
  #65  
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Originally Posted by ptuomov
Accessories can draw a lot of power, like an air conditioning compressor does. The key difference is that accessory power consumption is not dependent on the engine torque, whereas the transmission loss in the gearbox is dependent on the torque.
Yep, got it. So on a before and after run on the same car with the same accessories installed, the load from them is the same. It's the other stuff that changes and takes more power to overcome. Are those linear functions where a straight 15% adjustment is accurate?
Old 06-12-2019, 02:59 PM
  #66  
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Originally Posted by Petza914
Yep, got it. So on a before and after run on the same car with the same accessories installed, the load from them is the same. It's the other stuff that changes and takes more power to overcome. Are those linear functions where a straight 15% adjustment is accurate?
I don't know. My guess is that the 928 S4 five speed driveline consumes 10hp and 12% of the torque. So the crank hp I'd use is 10hp+rwhp/0.88.
Old 06-12-2019, 03:39 PM
  #67  
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Originally Posted by ptuomov
I don't know. My guess is that the 928 S4 five speed driveline consumes 10hp and 12% of the torque. So the crank hp I'd use is 10hp+rwhp/0.88.
Or is 10hp+rwhp/0.89 more correct for 12% loss?
Old 06-12-2019, 03:56 PM
  #68  
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Originally Posted by Ian928
Or is 10hp+rwhp/0.89 more correct for 12% loss?
I don't know if I'm expressing myself correctly in English. Our data best fitted crank hp = 10 + rwhp/0.88. If you solve the rwhp from that, you probably get rwhp = 0.88*(crank hp - 10). The (arbitrary) interpretation we gave to this is that you first loose 10 hp on bearings and windage etc. and then 12% of what remains in the gears and pinion/ring etc. It's just a somewhat informed guesstimate, and it's just from memory at this point.
Old 06-12-2019, 08:25 PM
  #69  
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Originally Posted by ptuomov
What sort of rwhp numbers do you see for completely five-speed S4s and GTs in nice mechanical condition?
GTS: 287.4 to 303.7. Minimum and maximum.....with assortment of numbers between those two.

Using Carl's formula, that translates to a minimum and maximum flywheel horsepower of 337.6 to 357.2.

Your formula would result in 338.0 to 356.5 minimum and maximum flywheel horsepower.
Old 06-12-2019, 10:40 PM
  #70  
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but as the hp and torque of the engine increases, the rwhp drop is not linear what formula do you use for like your twin turbo beast.......exponential change seems to be the norm...?
Old 06-13-2019, 12:02 AM
  #71  
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Originally Posted by SwayBar
What did your stroker dyno at - rwhp?

GB won't let me say. You gotta buy one to find out.

But his custom headers and exhaust added an additional 10% over the extra HP from the stroker. That's a clue.
Old 06-13-2019, 03:03 AM
  #72  
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Measured at the driving wheels. How much at the crank?
Åke

Last edited by Strosek Ultra; 06-13-2019 at 04:24 AM.
Old 06-13-2019, 11:28 AM
  #73  
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Originally Posted by GregBBRD
GTS: 287.4 to 303.7. Minimum and maximum.....with assortment of numbers between those two. Your formula would result in 338.0 to 356.5 minimum and maximum flywheel horsepower.
The average of the range is 347.25 which isn't too far from the factory rated power of 345. I consider that a relative victory, given my expectations about the precision of any such simple formula fitted to data.
Old 06-14-2019, 10:13 AM
  #74  
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Originally Posted by daveo90s4
In other words, gearbox transmission loss is - I believe - independent of engine power (for a any given nominated rotational speed). Every force (slave unit friction) is met by an equal and opposite force (engine power loss). Wasn't that Newton's 3rd law of motion?).

Now - to labour the point - why would the alternator or water pump or other peripherals differ from my hypothetical slave unit discussed above (for a given rotational speed etc)? [Note - I am not suggesting that these units do not consume power - I am only suggesting that the amount of power they consume is independent of the inherent power of the motor driving them (at a given rotational speed).
Originally Posted by Bulvot
The thing that you may be overlooking here is that force required to overcome driveline loss is not just a function of angular speed (RPM) and unchanging resistance. When you measure the ability of the motor to produce power, you are measuring it by applying a known opposing force and measuring the motor's ability to overcome that opposing force. When we're talking about a dyno, the opposing force is applied at the tires. This is a very important point because the driveline loss is not a static number, it is a function of the coefficient of friction times the force applied against the surfaces that are in friction with each other.

As the force of the motor increases, it applies greater force to overcome the opposing force faster than before. The two opposing forces (motor and dyno rollers) result in applying greater force against the surfaces in friction with each other in the driveline. Things like bearings, gear teeth, etc. Therefor, yes, it is impossible to avoid losing more power in the drive line if you are applying more power to it.
Originally Posted by ptuomov
What do you mean by "bigger" and "smaller" engine? If you mean displacement being different but power and torque per rpm being the same, it doesn't matter to the transmission losses. If you however mean more powerful with higher torque per rpm, then the more powerful engine will result in higher driveline losses when run at that higher power. This is because the load between the gears grows proportionally to the torque. If the friction coefficient is constant, the friction force and losses are proportional to torque.

The story is completely different from accessories. The accessories draw the same amount of power at a given rpm regardless of the engine torque. Therefore the friction losses in the gears, pulleys, and belts is independent of the engine torque. They are however dependent on the torque that the accessory device consumes.
Originally Posted by daveo90s4
Hi Ptuomov. By 'bigger' and 'smaller' I am meaning 'more powerful and less powerful at a given nominated rpm'.

Maybe I'm not putting forward my my proposition as clearly as I should be.

If I have some sort of driven device that requires (say) 20 HP to spin it at 2,000 rpm with a 100 HP 4 cylinder engine spinning it, then what I'm suggesting is that that same device will still consume the same 20 HP when spun at the same 2,000 rpm with a 400HP V8 engine.. How can it be otherwise? The device that consumes the HP has not changed one iota.

I really am trying to see / understand how it could be otherwise (note in all case I am talking about losses at the same RPM between scenarios).

Happy to continue this interesting discussion off-line or on a new thread - am mindful this somewhat esoteric discussion may not sit well within Carl's original thread. Bed time here in Oz. :-)

Cheers

DaveO
Dave - I think I understand what you are asking, and if so, the answer is that yes, the driveline losses for an engine putting out 400hp will be greater than those for an engine putting out 200hp (it doesn't matter if it's a different engine or the exact same one at a lower output).

The easiest example I can think of is to imagine the trans spinning freely (no load) and then putting some sort of 'preload' on it. Imagine, if you will, a pair of chain drives attached to both input & output shafts, going to a free spinning shaft outside the trans. With no load on the chains, the trans spins free. Then take the chains and move them a couple teeth. Now there's a load on the gears. Won't the trans take more effort to spin? Move a chain one or two teeth (minimal to moderate load) and the increase will be... Minimal to moderate. Move the chains a lot (significant load) and the increase in friction will be significant.
Old 06-14-2019, 12:35 PM
  #75  
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much testing has been done on this over the years and it's more a consistently increasing NUMBER of loss versus some percentage.

increased RPM (engine or trans or driveshaft or axles) means more friction.
more HP means faster acceleration which has to overcome inertia in all the bearings and fluids along the way.

so a theoretical 200hp car might lose 20 hp at 3000rpm and 35hp at 5000 rpm.

the percentage rule of thumb makes for a convenient estimator though, to keep everyone on the same page/level playing field, without having access to both an engine and chassis dyno to do back to backs.

even that will be variable as a Dynojet type will read more HP than a Mustang type because of the way they measure wheel power.
that's where the myth of "lightweight flywheels/pulleys adding power" comes from.



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