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1st Dyno run complete - analysis help

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Old 05-05-2023, 09:00 AM
  #166  
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Originally Posted by john gill
Good work on this , stock hydraulic lifters as in my race engine , will happily rev to 8500 rpm , so they are not limiting in our engines
I believe that Twin Turbo Todd's engine uses the VW hydraulics and it spins to 8000 RPM.

Old 05-05-2023, 09:24 AM
  #167  
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Originally Posted by Marti
I have a second version of my manifold ready to pull the trigger once I am satisfied that I have an engine which would benefit from it.
Have you considered going to ITB's?

They are proven to work very well with the 32v engines, and one of these guys are putting down 450 rwhp with a 5.5L - that is incredible!

In other words, there is no need to build an expensive stroker engine which will only produce low-end torque, and only around 380 rwhp with the stock manifold.

ITB's are the answer to the 928 32v manifold issue for real horsepower - if that's what you're looking for.

Old 05-05-2023, 01:41 PM
  #168  
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Originally Posted by SwayBar
I believe that Twin Turbo Todd's engine uses the VW hydraulics and it spins to 8000 RPM.
He was hitting the rev limiter too much so he raised it to 9,200rpm. His shift light comes on at 7,500 and per the logs, by the time he shifts is typically 8,500rpm, especially in 1st gear.

He's using the lightweight VW lifters, valve springs that are 260lbs pressure over the valve and the Gates racing timing belt. In Todd's opinion, running too weak of a valve spring is one of the issues folks with modified cams are running into. After that the stock timing belt stretches too much with stiffer springs.

He just happened to pop into the shop today and is talking over my shoulder.

I know Colin says you must run stiffer valve springs with his cams. My shop is currently working on new spring seats to work with more common off the shelf springs. Todd found a spring that fit the stock seats for his car.
Old 05-12-2023, 08:54 AM
  #169  
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Originally Posted by GregBBRD
Is the 289 degrees of duration at 1mm of lift (traditionally used by Germans) or at .050" (traditionally used by American cam grinders?)

Or something else?
good question, that was at .25mm lift. At 1mm lift the duration is 250 degrees
Old 05-12-2023, 08:56 AM
  #170  
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Originally Posted by hacker-pschorr
He was hitting the rev limiter too much so he raised it to 9,200rpm. His shift light comes on at 7,500 and per the logs, by the time he shifts is typically 8,500rpm, especially in 1st gear.

He's using the lightweight VW lifters, valve springs that are 260lbs pressure over the valve and the Gates racing timing belt. In Todd's opinion, running too weak of a valve spring is one of the issues folks with modified cams are running into. After that the stock timing belt stretches too much with stiffer springs.

He just happened to pop into the shop today and is talking over my shoulder.

I know Colin says you must run stiffer valve springs with his cams. My shop is currently working on new spring seats to work with more common off the shelf springs. Todd found a spring that fit the stock seats for his car.
I took Colin's advice to run different springs to avoid any bind issues. I am still running these
Old 05-12-2023, 09:02 AM
  #171  
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Originally Posted by SwayBar
Have you considered going to ITB's?

They are proven to work very well with the 32v engines, and one of these guys are putting down 450 rwhp with a 5.5L - that is incredible!

In other words, there is no need to build an expensive stroker engine which will only produce low-end torque, and only around 380 rwhp with the stock manifold.

ITB's are the answer to the 928 32v manifold issue for real horsepower - if that's what you're looking for.
I have considered ITBs as well as my own custom manifold. Problem has been that the engine is not set up to benefit from ITBs right now because of the cam profiles and timing. Once the engine performance moves forward then inlet can be revisited
Old 06-02-2023, 06:48 PM
  #172  
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Originally Posted by hacker-pschorr
He was hitting the rev limiter too much so he raised it to 9,200rpm. His shift light comes on at 7,500 and per the logs, by the time he shifts is typically 8,500rpm, especially in 1st gear.

He's using the lightweight VW lifters, valve springs that are 260lbs pressure over the valve and the Gates racing timing belt. In Todd's opinion, running too weak of a valve spring is one of the issues folks with modified cams are running into. After that the stock timing belt stretches too much with stiffer springs.

He just happened to pop into the shop today and is talking over my shoulder.

I know Colin says you must run stiffer valve springs with his cams. My shop is currently working on new spring seats to work with more common off the shelf springs. Todd found a spring that fit the stock seats for his car.
I would really like to know what vw lifters I should be looking for as I do want to spin the engine to at least 7500 maybe 8000 tops
Old 06-02-2023, 07:01 PM
  #173  
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Not had much time to spend over the last couple of weeks but I finally worked out the lash cap sizes that I require to get the correct clearance between the cams and buckets. Not a particularly hard job, just a took a little time. Now I have to wait on a set of lash caps being made to size, then I can complete installation and get onto set up. The LCA will be much closer to standard S4 set up so I will use my spare head and cams to double check everything correct.

Certainly this time I will have no second guessing or doubt cast over my skills of setting up the exhaust to inlet timing correct, I messed around with it so much previously with the colt set up that I am now an expert

Have to say I am very impressed by the quality of the cams Kent produced, so well finished they spin the in the journals like a swiss watch
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Old 06-02-2023, 07:36 PM
  #174  
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I was at Erik's last weekend for Memorial Day, and spoke with Turbo Todd. And yes it is true, his engine spins to 9200 RPM with S3 cams, VW lifters, 250 lb(?) valve springs, and the racing timing belt. It's the stock crank with aftermarket rods and pistons. He is putting out 1000+ rwhp.

BTW, Erik smoked a pork shoulder for 12 hours and it was absolutely perfect - just like the brisket he did last year. Thanks again Erik!

Last edited by SwayBar; 06-02-2023 at 07:39 PM.
Old 06-02-2023, 09:26 PM
  #175  
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Originally Posted by SwayBar
I was at Erik's last weekend for Memorial Day, and spoke with Turbo Todd. And yes it is true, his engine spins to 9200 RPM with S3 cams, VW lifters, 250 lb(?) valve springs, and the racing timing belt. It's the stock crank with aftermarket rods and pistons. He is putting out 1000+ rwhp.

BTW, Erik smoked a pork shoulder for 12 hours and it was absolutely perfect - just like the brisket he did last year. Thanks again Erik!
Tough to get a better testimony/recommendation than that!
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Old 09-08-2023, 08:31 AM
  #176  
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Originally Posted by GregBBRD
Tough to get a better testimony/recommendation than that!
I am going to raise the rev limit a bit based on all this good feedback. I am still going to be cautious so will limit at 7500 for now.

My revised cams are back in the engine so testing is now commencing.
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Old 09-08-2023, 09:25 AM
  #177  
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Originally Posted by Marti
I am going to raise the rev limit a bit based on all this good feedback. I am still going to be cautious so will limit at 7500 for now.

My revised cams are back in the engine so testing is now commencing.
Fingers crossed you get the result you deserve for your efforts!
Old 09-08-2023, 05:52 PM
  #178  
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Originally Posted by Marti
I am going to raise the rev limit a bit based on all this good feedback. I am still going to be cautious so will limit at 7500 for now.

My revised cams are back in the engine so testing is now commencing.
No worries.
The engine will be begging you to shift, long before 7500 rpms. (Peak horsepower will be long gone.)
With a stock manifold, ~6800 rpms is pretty much the limit.
Old 09-09-2023, 08:29 PM
  #179  
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Is Todd using the coated Touareg lifters or the standard INI VW versions?
Old 09-10-2023, 01:45 AM
  #180  
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Originally Posted by Marti
I have considered ITBs as well as my own custom manifold. Problem has been that the engine is not set up to benefit from ITBs right now because of the cam profiles and timing. Once the engine performance moves forward then inlet can be revisited
I think andersons motor and many others have shown with ONLY a manifold change (an some minor other changes) over 100hp is lurking.. so, the moral of the story is , put on that manifold or ITBs and see some big gains.



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