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Best Material Used for Headers

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Old 01-06-2007, 11:10 AM
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underpsi
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Default Best Material Used for Headers

I'm looking into getting a set of new headers or even getting some custom fabbed, i noticed some manufacturers uses ss304 and some uses ss321; can anyone enlighten us as to which material is BEST regardless of cost? I know for exhausts Titanium is the no comprimised material of choice but how about for headers??? Any discussion would be appreciated.
Old 01-06-2007, 11:41 AM
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38D
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Inconel is the best material for headers, period. But a custom set will run over $6k.
Old 01-06-2007, 12:23 PM
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underpsi
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Any idea which grade Inconel ? What about the hype with titanium?
Old 01-06-2007, 01:15 PM
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125shifter
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www.burnsstainless.com
Old 01-06-2007, 03:17 PM
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kens911
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inconel alloy 690 or 800 alloy 600 cracks
Old 01-06-2007, 04:18 PM
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underpsi
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thx, that burnsstainless site was great. Anyone have an idea how much more is Inconel vs. say ss 304 for reference? Also are they any companies out there that makes Inconel systems for Porsches??
Old 01-06-2007, 08:44 PM
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125shifter
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I haven't priced tubing, but from what I've bought at work I'd guess 2-3 times as much. Inconel is a nickel based alloy so it's very pricey.
Old 01-06-2007, 09:02 PM
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Kevin
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Titanium gets brittle and cracks, and typically isn't recommended for a long term option. But if you want to through a ton of money at it go with Ti and build a spare set when the first cracks.. Money no object. 321 is a good alloy because it does have Ti in it.. Inconel is very good for high heat. If one needed a practical system build it using 321 and bump up the wall thickness.
Old 01-06-2007, 09:27 PM
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underpsi
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thx guys, so i guess Inconel would be top choice then followed by heavy gauge ss 321.
Old 01-06-2007, 09:38 PM
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Geoffrey
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My Holcome headers were 321 and lasted over 15 years before they started to crack.
Old 01-07-2007, 12:10 AM
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underpsi
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can someone post some pics of the infamous menzie and holcombe headers that ppl often talk about?? what price range do they run??
Old 01-07-2007, 05:58 AM
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Falk930
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Originally Posted by 38D
Inconel is the best material for headers, period. But a custom set will run over $6k.
On my opinion Inconel is not the material for "standard" or basic track cars.

The advantage of Inconel is for sure the ability to widestand higher temps then
stainless steel.
From that, the wallsize can be lower then stainless steel.
The material weight is slightly higher then stainless steel.

On proffessional race cars, every small weight is important.
With inconel headers you can save few gramms.
That why inconel is used.

But how that big price difference for a 930 Inconel header
will pay out?

I mean, for sure its fancy to say:
"Inconel headers" :-)


Falk
Old 01-07-2007, 09:14 AM
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Geoffrey
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Holcombe headers run in the $4k range. One of the issues with headers cracking is that there are no slip joints to allow expansion of the engine case so the headers get stressed. I'll look for a picture of mine.
Old 01-07-2007, 09:46 AM
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38D
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Originally Posted by Falk930
On my opinion Inconel is not the material for "standard" or basic track cars.
I didn't say is was a standard material, but that it is the best material. But for pro teams, they use it because they know it won't fail.


Originally Posted by Geoffrey
Holcombe headers run in the $4k range. One of the issues with headers cracking is that there are no slip joints to allow expansion of the engine case so the headers get stressed. I'll look for a picture of mine.
I think they are more now. Mike Trombly's old set (now Dave Vacarro's car) ran $5500. They are really nice though, especially the wastegate design.
Old 01-07-2007, 08:17 PM
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321SS without a doubt, make sure they purge the tubes when welding, also you can use slip on collectors from Burn's, they work pretty good., best, Sonny.



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