Cam Actuator: Any failures with latest version?
#1
Rennlist Member
Thread Starter
Cam Actuator: Any failures with latest version?
Please let me know.
Also let me know if you know of a motor going with the bolts loctite'ed or tied off.
Also let me know if you know of a motor going with the bolts loctite'ed or tied off.
#2
Do a search on here and you'll find some reports of issues with both loctite and wired. I believe they are the original versions that reported but the tied failures atually sheared off the bolt heads per the report.
#3
Racer
Mine werent the latest version but they were loctited and a custom 5 tab locking tab washer fitted
tore the heads of 3 Ti race grade bolts, 2 went out through the newly created hole in the cam cover and the other took a journey through the oil pump.
The resonance issue causing the backing out of bolts is what needs to be rectified first, or at least mitigated.
There is a link on RL for destructive torsional forces (nearly always on the first page within 997 GT3 forum) and a damper used to mitigate resonance
https://rennlist.com/forums/997-gt2-...cking-out.html
I have no affiliation with the seller but I have installed one of these dampers on my newly rebuilt engine before it turned over for the first time.
The damage internally due to resonance on mine was many and widespread, cams, pistons, cylinders, valve stem guides, lifters, bearings, flywheel interface to crankshaft, crankshaft and the list goes on, my story is in the link as well
That said I now do not believe rebuilding the cam actuators was the best option, the bolt holes were most likely galled from resonance and as such they should have been replaced. This would have only masked the problem until either they or something else/worse let go eventually, and something would have let go, the valve stem guides were ovalised to the point that there approx 0.001" between inlet and outlet valves in cylinder 6. Another shop also noted that the actuators are laser etched in alignment and they take this as a guide as to the accuracy of assembly of this part and do not recommend altering them in any way and if the bolts back out, replace them. Easy to say at $8K a set!
But as per above this isnt the problem, just the manifestation
tore the heads of 3 Ti race grade bolts, 2 went out through the newly created hole in the cam cover and the other took a journey through the oil pump.
The resonance issue causing the backing out of bolts is what needs to be rectified first, or at least mitigated.
There is a link on RL for destructive torsional forces (nearly always on the first page within 997 GT3 forum) and a damper used to mitigate resonance
https://rennlist.com/forums/997-gt2-...cking-out.html
I have no affiliation with the seller but I have installed one of these dampers on my newly rebuilt engine before it turned over for the first time.
The damage internally due to resonance on mine was many and widespread, cams, pistons, cylinders, valve stem guides, lifters, bearings, flywheel interface to crankshaft, crankshaft and the list goes on, my story is in the link as well
That said I now do not believe rebuilding the cam actuators was the best option, the bolt holes were most likely galled from resonance and as such they should have been replaced. This would have only masked the problem until either they or something else/worse let go eventually, and something would have let go, the valve stem guides were ovalised to the point that there approx 0.001" between inlet and outlet valves in cylinder 6. Another shop also noted that the actuators are laser etched in alignment and they take this as a guide as to the accuracy of assembly of this part and do not recommend altering them in any way and if the bolts back out, replace them. Easy to say at $8K a set!
But as per above this isnt the problem, just the manifestation
Last edited by modoz61; 04-25-2016 at 07:36 AM. Reason: found the link
#4
Rennlist Member
Thread Starter
Thanks for responses, i have not heard of a failure on the latest revision so am trying to understand if that has greatly reduced the issues
Please do share your information
That was a poll on failures, but they didn't ask if these were all on original actuators
Please do share your information
That was a poll on failures, but they didn't ask if these were all on original actuators
#5
Rennlist Member
Do you know if the installation torque was increased when you changed out the factory actuator bolts for these Ti bolts and locking washers?
#6
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Improved variocam assemblies don't eliminate the source of the harmonic... If they don't spit out bolts to "release the stress" then something else will go.
Many 4.0RS had issues and many guys making 4.0L from 3.6L had issues with oil pump gears, and other "mysterious" issues until a damper was installed, then the oil pump gears stayed together...
Many 4.0RS had issues and many guys making 4.0L from 3.6L had issues with oil pump gears, and other "mysterious" issues until a damper was installed, then the oil pump gears stayed together...
#7
GT3 player par excellence
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why doesnt porsche fix the resonance issue once and for all ugh....
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#9
Racer
Valid point in that the loctite wouldnt have had a proper binding surface.
But the astonishing fact to me was that the locking tabs were opened up, that would have meant significant torsional forces by the bolts attempting to rotate, this would no doubt have weakened the bolt heads as well.
All in all, not pretty but thankfully identified lots of other problems before they went catastrophically - although the bill wasnt small just the same