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Project 997GT2 @ SharkWerks - Suspension Overhaul with Moton Coil-overs

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Old 12-08-2009 | 08:34 PM
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Cool Project 997GT2 @ SharkWerks - Suspension Overhaul with Moton Coil-overs

This 997GT2 is used primarily at the track and with that in mind we set about making several changes. Here's a few shots of some of the toys:



First up is new Moton double-adjustable (separate rebound/compression) coil over kit which just came out. One thing about Moton's newest kit is the hardware itself is pretty much jewelry (and it's always been good prior to this) but it's also smart- right down to the self-recessed/retaining nuts for example:


The RSS track suspension kit:


Here's a close up of the adjuster ***** (pretty neat hardware):


And at the top of the shock:


The first step is to "disarm" (aka disable) the factory PASM system using the Porsche PIWIS tool. Once that's disabled you are now ready to install non PASM-compatible suspension kits.


Removal of the rear has always been relatively easy on the 996/997 platforms although space can be tight when you have a roll bar in there:

Rears installed:



The fronts are quite a bit more tricky and the entire assembly is removed:


And installed:


Setting the ride height with "dutch" made tools/wrenches that come with the kit:


For this car we also used our replacement Monoball lower control arm bushings which replaces the neoprene factory lower control arm inner-pivot bushings with steel monoball joints, giving more direct handling and better road feedback. This increases the precision of the pivot motion of the control arm as it travels up and down under cornering.:


The factory one has to be pressed out:


Installed:


Also installed was the adjustable thrust arm bushing kit which replaces the factory, neoprene bushings on the wheel-end of the control arms with aluminum, for better handling and road feedback. This also allows for the adjustment of caster.


Next up is the adjustable toe-steer kit. On lowered Porsches with a factory toe steer link, the limited adjustment results in incorrect toe geometry. This part replaces the OEM part with a fully adjustable unit, allowing the toe to be adjusted to factory specifications. The inner, neoprene bushing is also replaced with a steel monoball, which reduces dynamic changes in rear toe and further tightens up the car's handling.:


We also installed the RSS adjustable rear links which allows the negative camber in the rear to be correctly adjusted to factory specifications, improving handling and road feedback. On lowered cars, the OEM links do not allow for sufficient adjustment, which forces an improper alignment and leads to excessive tire wear. Additionally, the neoprene bushings have been replaced with steel monoballs, resulting in more direct handling feel and less movement among suspension components.


There's Jurgen ready to go for an initial test drive.


Back from the test drive and wanting $ for a Moton kit for his car...


Ready to go home...


It needs to be said that the 997GT2 was already an incredibly poised/settled set up as far as the stock suspension goes but with Tony@TC Design's help and some RSS parts the early drives I've had have been quite eye opening. I was never a fan of the PASM stuff to begin with but Porsche had obviously improved it up to the GT2. Once again though you just can't beat the dutch (Moton, JRZ etc..) when it comes to shocks... We're still in baseline/dialing it in mode but I've not yet driven a car that tackles corners and uneven surfaces quite like this one does.
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Old 12-08-2009 | 09:08 PM
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Nice job on the Moton and suspension mod for this GT2. lol on wanting $ for Moton. I wonder if GT2 can realized it's boosted power on the track or does it overheat ....
Old 12-09-2009 | 01:49 AM
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NUTS... As a GT2 owner with Motons and all of the suspension goodies, in the right hands, this thing will be damn near an untouchable weapon on the track! (within reason of course lol)

Which rotors are those, Alcon? I need some new rotors!
Old 12-09-2009 | 01:51 AM
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How did you turn of the PASM?
There is more to it then thatwith the computer reprogram?!
Old 12-09-2009 | 03:06 PM
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Originally Posted by mikymu
Nice job on the Moton and suspension mod for this GT2. lol on wanting $ for Moton. I wonder if GT2 can realized it's boosted power on the track or does it overheat ....
Cheers and thanks Mike, I don't think it's had problems yet!

Originally Posted by iLLM3
NUTS... As a GT2 owner with Motons and all of the suspension goodies, in the right hands, this thing will be damn near an untouchable weapon on the track! (within reason of course lol)

Which rotors are those, Alcon? I need some new rotors!
Yes it's quite the weapon on the local race tracks. Those are Brembo steel rotors.
Old 12-09-2009 | 05:08 PM
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Like always, SHARKWERKS work is impeccable !

Sad that such a professional tuner is not nearby me...

Say hello to Alex from Jens !
Old 12-09-2009 | 05:42 PM
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What kind of $$ are we looking at for that work?
Old 12-09-2009 | 06:16 PM
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Spring rates?
Old 12-09-2009 | 06:17 PM
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Can't wait to get the GT2on the track to see what it feels like. On the drive home and on some twisty roads in the Oakland hills it felt very planted and not stiff or harsh at all. I went with the mods because the car seemed a little unsettled on transition particularly after hard braking. Before turning in the car took awhile to settle before I felt comfortable with the turn in. It was like the PASM was trying to figure out what to do. When Alex suggested the upgrades I was all for it(or maybe I just have too much money burning a hole in my pocket). Looks like rain for Thunderhill on Friday so it may be some time before I can report on performance.

MIKYMU: The car never gets hot. When pushed really hard the oil temp may get up to 240F but the water temp never gets much above 175F.

NIZER: Cost was about 3K for parts and labor on the RSS suspension parts(Alex was having a special on the parts) and about 5K for the Motons and another 1K for labor.
Old 12-09-2009 | 09:04 PM
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Originally Posted by rodjac
Can't wait to get the GT2on the track to see what it feels like. On the drive home and on some twisty roads in the Oakland hills it felt very planted and not stiff or harsh at all. I went with the mods because the car seemed a little unsettled on transition particularly after hard braking. Before turning in the car took awhile to settle before I felt comfortable with the turn in. It was like the PASM was trying to figure out what to do. When Alex suggested the upgrades I was all for it(or maybe I just have too much money burning a hole in my pocket). Looks like rain for Thunderhill on Friday so it may be some time before I can report on performance.

MIKYMU: The car never gets hot. When pushed really hard the oil temp may get up to 240F but the water temp never gets much above 175F.

NIZER: Cost was about 3K for parts and labor on the RSS suspension parts(Alex was having a special on the parts) and about 5K for the Motons and another 1K for labor.
This is a great mod, you will love it!!
Old 12-09-2009 | 10:17 PM
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Originally Posted by Z06
How did you turn of the PASM?
There is more to it then thatwith the computer reprogram?!
Hey Z06 it's done with a PIWIS and your local Porsche dealership can do it.
Old 12-09-2009 | 10:47 PM
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Originally Posted by rodjac
Can't wait to get the GT2on the track to see what it feels like. On the drive home and on some twisty roads in the Oakland hills it felt very planted and not stiff or harsh at all. I went with the mods because the car seemed a little unsettled on transition particularly after hard braking. Before turning in the car took awhile to settle before I felt comfortable with the turn in. It was like the PASM was trying to figure out what to do. When Alex suggested the upgrades I was all for it(or maybe I just have too much money burning a hole in my pocket). Looks like rain for Thunderhill on Friday so it may be some time before I can report on performance.

MIKYMU: The car never gets hot. When pushed really hard the oil temp may get up to 240F but the water temp never gets much above 175F.

NIZER: Cost was about 3K for parts and labor on the RSS suspension parts(Alex was having a special on the parts) and about 5K for the Motons and another 1K for labor.
i thought that was your car!
motons are wonderful upgrades.
you will like it.
and yes, PASM tends to "hunt" a bit upon initial turn in.
Old 12-09-2009 | 11:01 PM
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Originally Posted by Dan@SharkWerks
Hey Z06 it's done with a PIWIS and your local Porsche dealership can do it.
The reason I ask is that Cargraphic said it could not be done and another guy in I think Atlanta had to remove the PASM module.

I purchased bypass circuits from Cargraphic.

That's great it worked out okay, I guess there is a step they must have missed considering they have done this before?!
Old 12-09-2009 | 11:38 PM
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Mooty: Maybe now I can keep up with you and that little BSR.
Old 12-10-2009 | 03:44 AM
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Sharky, does the GT2 use 18" or 19" wheels for the track?

Awesome mods of course and great write up!



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