Broken water pump holder - belt tensioner…
#1
Broken water pump holder - belt tensioner…
I was changing out my serpentine belt yesterday. The new belt was very tight and I applied as much pressure as possible on the belt tensioner to create as much slack as possible. I heard a snap and then found the bottom bolt and sleeve had broken off of what I am assuming is the water pump holder. I had not seen this type of failure before and wanted to share it.
Last edited by LoneTree; 02-27-2024 at 08:55 PM. Reason: Add model in for
#3
RL Community Team
Rennlist Member
Rennlist Member
Crap, how do you fix that with the tension it's under from the belt tensioner?
#4
Last edited by LoneTree; 02-28-2024 at 09:51 AM. Reason: Grammar
#5
RL Community Team
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2009 C2S 196K miles
I replaced my belt more than a few times... never had a problem. The first time I did the belt, it was really tough... I thought I had the wrong belt as it would not fit. As it turns out, you have to have the belt fully seated around the whole circuit and it will then slip perfectly over the tensioner roller (this has no lip). It goes on just perfectly with virtually no slack... but it goes on very easily... but you have to get the belt aligned and seated perfectly.
Peace
Bruce in Philly (now Atlanta)
I replaced my belt more than a few times... never had a problem. The first time I did the belt, it was really tough... I thought I had the wrong belt as it would not fit. As it turns out, you have to have the belt fully seated around the whole circuit and it will then slip perfectly over the tensioner roller (this has no lip). It goes on just perfectly with virtually no slack... but it goes on very easily... but you have to get the belt aligned and seated perfectly.
Peace
Bruce in Philly (now Atlanta)
#6
RL Community Team
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I will find out more today from my mechanic. I am assuming I will need to replace the entire water pump housing plate. From the diagrams I have seen, this is the platform to which both the belt tensioner and water pump are bolted. This will require removing the water pump, replacing the coolant, et al. I can’t imagine this is going to be cheap…
#7
Rennlist Member
I replaced it on my 997.1 and the belts available at my local autoparts store are sized wrong. I ended up buying one from the Porsche dealer and it went right on with no issues. What was also surprising is that the belt from the Porsche dealer was only $20. The one at the auto parts store was like double that. Indeed we are living in some crazy times.
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#8
RL Community Team
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I replaced it on my 997.1 and the belts available at my local autoparts store are sized wrong. I ended up buying one from the Porsche dealer and it went right on with no issues. What was also surprising is that the belt from the Porsche dealer was only $20. The one at the auto parts store was like double that. Indeed we are living in some crazy times.
Peace
Bruce in Philly (now Atlanta)
#9
Rennlist Member
Nuts! BTW, I purchase OEM belts from various places like FCP, Amazon, Pelican, et al... None looked the same. Some were thin, others were thick. IIRC, the thickest, most sturdy-looking was a Conti belt (Continental). None broke nor freyed.
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Bruce in Philly (now Atlanta)
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Bruce in Philly (now Atlanta)
#10
RL Community Team
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Bruce in Philly (now Atlanta)
#11
Well... got the price for repair from my independent mechanic. To replace the water pump/coolant housing, replace all the related o-rings, clamps, the thermostat and replace the coolant is a total cost of $3,281 (with tax it will be $3,500). Good thing I really love this car.
Last edited by LoneTree; 02-28-2024 at 09:02 PM.
#12
RL Community Team
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Well... got the price for repair from my independent mechanic. To replace the water pump/coolant housing, replace all the related o-rings, clamps, the thermostat and replace the coolant is a total cost of $3,281 (with tax it will be $3,500). Good thing I really love this car.
https://rennlist.com/forums/997-foru...l#post17242889
That should be just one part required. Parts catalog with diagrams here: https://www.porsche.com/usa/accessor...artscatalogue/
Peace
Bruce in Philly (now Atlanta)
Last edited by Bruce In Philly; 02-28-2024 at 10:32 PM.
#13
Bruce - thanks for the encouragement and the link. Using your instructions and a video I found online, I replaced the water pump myself a couple of months ago. Unfortunately, I don’t have the time to do it myself this go around.
Thanks again for your contributions to this forum. Your work has saved me a great deal of time and effort.
Thanks again for your contributions to this forum. Your work has saved me a great deal of time and effort.