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AOS gone ?

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Old Sep 7, 2020 | 08:29 AM
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Default AOS gone ?

Hi all,

I think its my first post here, I have a manual '07 C2S with 104.000 km. I was experiencing low oil pressure at idle (0.5), but OK when revved. Until one day, recently, when idle started to be rough (it was shaking me a little at idle). And a few blocks from where this started to happen, I got a warning that the oil pressure is very low when at idle. I kept it revved so it would indicate always above 1.5 - 2 and got home. I thought the sender is bad and had one expecting to arrive in the mail along with two new mounts. However, no ticking sound to support the low oil pressure indication. Since June when I bought the car, I experienced a somewhat decrease in oil pressure at idle when oil is hot. It showed sometimes 1 bar, sometimes 0.5, sometimes 0.9 etc.

I changed the oil pressure sender and went for a drive, but nothing changed. The oil pressure was still low at idle and as soon as oil got to 90 degrees Celsius, the low oil pressure warning was shown at idle.

And on the way home, it started do make a high pitch noise, that wasn't amplified with the engine speed. After engine cut-off, the sound faded, but not instantly. I thought its a vacuum. With the oil cap off, the sound is gone. Also, it started to puff some white smoke at startup. Idle still rough.

Oil was changed at 99.000 with Mobil 1 0w40 by the previous owner and at 103.500 by me with Castrol 5w40 as I red it could help with the oil pressure at my mileage. It didn't, it kept showing the same 0.5 at idle at oil temperatures above 90, but mostly at 100-110. I checked the filter by cutting it and there weren't any signs of metal particles.

I do most of the repairs in my garage, because I'm an enthusiast and there aren't many (or any) Porsche mechanics in the area.

Could it be the AOS and could that affect the oil pressure indication ?

LE: Yes it was the AOS, but do read further please.

Last edited by madonion48; Oct 7, 2020 at 03:41 PM.
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Old Sep 8, 2020 | 04:18 PM
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The whistling sound that goes away with the oil cap off certainly points to the AOS. Any smoke out the exhaust? Can you remove the oil fill cap with the engine running or is it sucked in place by vacuum?
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Old Sep 8, 2020 | 05:39 PM
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Originally Posted by Petza914
The whistling sound that goes away with the oil cap off certainly points to the AOS. Any smoke out the exhaust? Can you remove the oil fill cap with the engine running or is it sucked in place by vacuum?
Interesting - so normally can you remove the oil fill cap while running or being sucked in place is normal?
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Old Sep 8, 2020 | 05:45 PM
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Originally Posted by byroncheung
Interesting - so normally can you remove the oil fill cap while running or being sucked in place is normal?
Normally you can remove it if the AOS is functioning correctly. Glued in place by vacuum is a failure mode. You could also hook up a manometer to the oil filler neck. Around 7 or 8 is normal. A failed AOS will read much higher than that.
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Old Sep 8, 2020 | 05:49 PM
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When my AOS went bad I got this whistling sound that was like an alternator belt slipping on an old car. I was looking around for an old jalopy slipping it's accessories belt and making all that whistling noise... turned out it was me!!! I don't recall having any oil pressure issues with mine though.
vid showing example removing oil cap and what to look for.

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Old Sep 8, 2020 | 07:52 PM
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AOS usually fails every 80,000 kms (about 50,000 milles)
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Old Sep 8, 2020 | 09:07 PM
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My AOS just went at 87 000 miles. I did not notice anything odd, and 1 day in the morning, large puff of white smoke from exhaust. At first I thought it was dust (dust storm the night before), so I actually did not pay attention to it. Check engine light went on after 20 miles with codes 2187/2189 (system too lean at idle). White smoke for about 5 seconds at cold start on the way at home. I did not drive it till I took it in, and hardly any white smoke on subsequent cold starts. I was worried about something serious, but it was the AOS.
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Old Sep 8, 2020 | 09:50 PM
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Originally Posted by Petza914
A failed AOS will read much higher than that.
MadOnion, if you plan to measure the vacuum with a home-made water column manometer (like I did, that's how I know ), be prepared for the failed AOS to create enough vacuum to suck all the water right out of the manometer and into the crankcase. Rats...oil changes aren't toooo expensive, right?
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Old Sep 8, 2020 | 09:57 PM
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Originally Posted by jchapura
MadOnion, if you plan to measure the vacuum with a home-made water column manometer (like I did, that's how I know ), be prepared for the failed AOS to create enough vacuum to suck all the water right out of the manometer and into the crankcase. Rats...oil changes aren't toooo expensive, right?
Yeah, a real manometer is better. This is the one LN Engineering sells.



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Old Sep 9, 2020 | 03:52 AM
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Thank you for your replys.

Having the low oil pressure warning I wasn't to keen to let the engine run. I took the oil cap off and only after that I restarted the engine. The noise wasn't there anymore.

The morning after I started the car, there was A LOT of white smoke, that went almost away after the idle settled, but still puffed like in the video above. The noise wasn't present, maybe after it gets hot ? With the engine cold, I could take of the oil cap pretty easy, but there was still suction when I removed it.

I disassembled the filter box, butterfly, plenum and I will continue with steering fluid and setting aside the AC compressor. From what I see, the AOS is very dirty. And its surroundings. Also there is a lot of oil in the plenum, so I believe in the intake too.





I will change the oil relief valve too. I know there is a revised version, but I don't know how to check if I already have it. Should I buy only the washer/spring/cilinder or should I also buy the screw too ?

I really hope its the AOS, I cannot believe that the engine is that worn out and that it happens so suddently at only 100k.

LE: I found this https://www.porscheclubgb.com/forum/tm.aspx?m=967137 . Video shows the sound I have and look at the last post #20

Last edited by madonion48; Sep 9, 2020 at 04:39 AM.
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Old Sep 9, 2020 | 06:40 AM
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What I have found, maybe the AOS will fix that too :
  • A failed AOS (with high vacuum readings) can cause the engine oil pressure warning light to illuminate. This is usually from too low of engine idle, a cause and effect condition created by a faulty AOS.
Taken from here:
https://myemail.constantcontact.com/...id=eTkBY9h8Ej4
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Old Oct 6, 2020 | 05:13 PM
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I managed to replace the AOS, it had a big crack:





Noise is gone and no more oil pressure warning at hot idle. I noticed that pressure got a hint better, at 100 oil temperature I get 0.8. Still low, but it’s very good while driving.





Next I will check with a manometer to see the real pressure. I will get back with more info.

I cleaned the engine a little while in there:


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Old Oct 6, 2020 | 06:03 PM
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Hope you get everything situated OP. This makes me want to test my oil filler cap when I get home in the garage later today

What is considered normal for oil pressure readings? At cold start, warm idle, freeway steady 65mph-70mph etc. I'm just curious.
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Old Oct 6, 2020 | 06:12 PM
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When oil temp is warmed up and hot 0.8 - 1.0 oil pressure at idle is about normal. Then the oil pressure should follow your rpms so that at 3000 rpm you will be at a 3 for oil pressure. 4000 rpm should read about 4 for the oil pressure as well.

Glad you got the AOS replaced. Great job! Hope this solves all the issues you were having.
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Old Oct 6, 2020 | 06:30 PM
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If you don't have a manometer handy, a normally functioning AOS means that you can easily remove the oil cap at idle and that after that you will hear a sucking-in hissing sound and the engine will idle roughly. If you put your hand on the open oil filler neck there will barely be any sensation of a vacuum. After putting the cap back on, the hissing sound and rough idle both go away.

Last edited by roadie13; Oct 6, 2020 at 06:31 PM.
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