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997.2 3.8 Engine Failure

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Old 02-04-2019, 06:03 PM
  #271  
Flat6 Innovations
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Originally Posted by Charles Navarro
Fuel dilution is a huge problem with all direct injected engines, not just the 9A1. If you plan on keeping it, shorter drain intervals are a must.
All 6 injectors have been marked with their cylinder locations, and will be heading to the lab tomorrow to be tested. Thats another piece of the puzzle.
Old 02-04-2019, 06:06 PM
  #272  
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Originally Posted by Flat6 Innovations
...preliminary info...

Thanks for the updates and sharing the info.
Old 02-04-2019, 06:06 PM
  #273  
Petza914
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Originally Posted by Charles Navarro
Driven has since come out with a line of oils for direct injected cars. DI40 would be the best bet and is formulated at the high end of the 40wt standard to help combat fuel dilution.
Dammit - just when I had consolidated down to only stocking 2 oils in the garage for my 7 motors - DT40 for the 997s, Cayenne, and truck and DT50 for the 914 & 928 and Indmar Hammerhead marine engine, I now need to change to a different Driven oil for the DFI 957 Turbo S Cayenne
Old 02-04-2019, 07:02 PM
  #274  
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Originally Posted by Petza914
Dammit - just when I had consolidated down to only stocking 2 oils in the garage for my 7 motors - DT40 for the 997s, Cayenne, and truck and DT50 for the 914 & 928 and Indmar Hammerhead marine engine, I now need to change to a different Driven oil for the DFI 957 Turbo S Cayenne
1st world problems for sure. I dropped 5w30 from the stockpile when one daughter moved out after college. Now down to 0w20, 5w20, 10w30, 0w40 for cars and 15w40 and 15w50 for bikes.
Old 02-04-2019, 07:26 PM
  #275  
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Originally Posted by Flat6 Innovations


This post nailed it. This is exactly what has been occurring, and exactly why we’ve kept things under our roof.

l have the engine disassembled down to the long block now, l plan to stay on it the next 2 days and get it all disassembled, and measured up.

Here it is in my Morgue as of this morning at 0900... Stripped of it’s outerwear, its time to be gutted. I have been shooting video along the way, once its all said and done we will edit it into a Rennvision youtube video.


Thanks Jake and appreciate you taking the time to document this in to video form as well.
It will be great information and insight to see on your "Rennvision" youtube channel as well .
I will admit, some vids are tough to watch, especially rod bolt failure, because of the engine carnage, not because of you!
Very informative. Thanks!

Last edited by qikqbn; 02-04-2019 at 07:43 PM.
Old 02-04-2019, 07:40 PM
  #276  
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Just spoke with Jake. He showed me the evidence and he was right on the money with his initial diagnosis. Stay tuned for the video
Old 02-04-2019, 07:51 PM
  #277  
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Originally Posted by bronz
Just spoke with Jake. He showed me the evidence and he was right on the money with his initial diagnosis. Stay tuned for the video
Just taking a break to wipe my tools down...
Yeah, I was fairly confident in my assessment while the engine was still together. I went way out on a limb to tell you what I believed it was, and I normally won't do that :-)

The results of the latest used oil analysis backed things up really well, based on the elements I did see, but moreover by the elements I did not see in the oil. That helped firm up the hypothesis.
Old 02-04-2019, 07:57 PM
  #278  
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Thanks Jake for walking us through this. And thanks Bronz for letting us learn from your experience.
Old 02-04-2019, 08:07 PM
  #279  
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Originally Posted by Petza914
Dammit - just when I had consolidated down to only stocking 2 oils in the garage for my 7 motors - DT40 for the 997s, Cayenne, and truck and DT50 for the 914 & 928 and Indmar Hammerhead marine engine, I now need to change to a different Driven oil for the DFI 957 Turbo S Cayenne
Cry me a river. Must really suck to be you! ........ J/K .... I feel your pain




Old 02-04-2019, 08:09 PM
  #280  
bgoetz
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Originally Posted by Flat6 Innovations
That helped firm up the hypothesis.
Could you provide more detail on this? I guess if one wanted to use a UOA to monitor bore scoring what could they look for to catch it earlier? Or did Bronz pretty much catch it at a point where the end result would have still been the same?
Old 02-04-2019, 08:13 PM
  #281  
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Originally Posted by Flat6 Innovations
Just taking a break to wipe my tools down...
Yeah, I was fairly confident in my assessment while the engine was still together. I went way out on a limb to tell you what I believed it was, and I normally won't do that :-)

The results of the latest used oil analysis backed things up really well, based on the elements I did see, but moreover by the elements I did not see in the oil. That helped firm up the hypothesis.
Maybe I missed it. What was the original suspected diagnosis that was confirmed by the initial teardown - was it simply bore scoring and the rest of the story is to figure out the cause of it or is there more? Which cylinders were scored?
Old 02-04-2019, 09:29 PM
  #282  
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Originally Posted by Petza914
Maybe I missed it. What was the original suspected diagnosis that was confirmed by the initial teardown - was it simply bore scoring and the rest of the story is to figure out the cause of it or is there more? Which cylinders were scored?
Car broke...
Old 02-04-2019, 09:40 PM
  #283  
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Originally Posted by bronz
Just spoke with Jake. He showed me the evidence and he was right on the money with his initial diagnosis. Stay tuned for the video
Bronz, Sorry to hear about your engine failure! The good news is that you are in good hands with Jake Raby, Jake will only give you the best solution for a proper rebuild!

Old 02-04-2019, 10:07 PM
  #284  
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Bgoetz, ive been doing UOAs to monitor bore scoring, I think the key markers are aluminum and silicon per Charles N in an earlier response . I don't believe the Fuel % is a key marker as ive had Trace fuel for the last 45k miles on my UOAs, although Blackstone has advised that Techron/SI2 can escalate this.
Old 02-04-2019, 10:20 PM
  #285  
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Originally Posted by Charles Navarro
Cylinder scoring for sure. The increase in aluminum along with silicon says everything.
I just pulled out my old Blackstone reports from before my engine rebuild. Guess what? Fairly dramatic increase in aluminum and silicon over several (5,000 mi) oil changes, ending with fuel dilution. That said, we already knew what the problem was from the classic, more obvious symptoms.


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