Notices
996 Forum 1999-2005
Sponsored by:

Hardtop Hoist Help

Old Jan 15, 2012 | 03:24 PM
  #1  
rpolin's Avatar
rpolin
Thread Starter
Instructor
 
Joined: May 2011
Posts: 139
Likes: 0
From: Fairfield County, CT
Default Hardtop Hoist Help

Guys,

I finally got a hard top for my '02 Cab but now I need to figure out how to store it when i am not using it and i'm tempted by the hoist systems. Anybody have any recommendations or have one that they don't use anymore and want to sell?
Reply
Old Jan 15, 2012 | 07:02 PM
  #2  
kromdom's Avatar
kromdom
Drifting
 
Joined: Jan 2007
Posts: 2,242
Likes: 18
From: SoCal
Default

I have a hardtop cover in case you're interested. Also have a stand in case you want to go that route.
Reply
Old Jan 15, 2012 | 09:34 PM
  #3  
Barn996's Avatar
Barn996
Race Director
 
Joined: Sep 2007
Posts: 11,801
Likes: 15
From: Kittery, Maine
Default

Do a search on hoists. Several cab owners have posted DIY hoists they fabricated.
Reply
Old Jan 15, 2012 | 11:03 PM
  #4  
fpb111's Avatar
fpb111
Rennlist Member
15 Year Member
 
Joined: May 2008
Posts: 5,544
Likes: 107
From: Northern NJ
Default

This is the top hoist that I made for less than $150 to allow me to mount\remove my top by myself.

1. 52" x 3/4 DIA steel pipe
2. Two 45 Deg fittings
3. Two 4" nipples
4. Two 3/4" caps
5. Two 1/4" eye bolts
6. 1 length ea of 3/4" and 1/2"pipe insulation
7. 10' of lightweight welded link chain
8. 6 pcs threaded chain joining links mine are ~5/16"dia (it was a 6 pack card)
9. Two 2 1/2" x 5/16 welded chrome rings
10. if you don't have any buy some 10-12" plastic wire ties while you are there
11. Two sets of bike rack straps - fabric straps with flat vinyl hooks for trunk lid (sears & local bike store) $15
12. Harbor Freight 440 lb. electric winch ($89 on sale in store)
http://www.harborfreight.com/110-vol...rol-40765.html
Sears
http://www.sears.com/shc/s/p_10153_1...u=SPM237857509
Strapworks.com
http://www.strapworks.com/Flat_Hook_Straps_p/fhs1h.htm

1-10 Cost less than $35 total at Home Depot


1. Screw the pipe bits together to form a "\______/"
2. Drill holes in the pipe cap for the eye bolts. put them together and mount the caps.
3. Cover the pipe assy with the 3/4" foam pipe insulation all of the way to 1/2" past each end. Use wire ties to hold it together.
4. Figure the right length of chain to reach from the center of the top to the eye bolt on one side cut two pieces(leave it a couple links long (or buy another card of *8 above). there will be some left over
5. Using #8 hook the chains to the ring slide the 1/2" pipe foam over the chains put another #8 on the ends
6. Run the straps through one end of a 10" length of chain and tie them off. (Mine had adjustable buckles) put a #8 through the other end to tie to the 2nd ring, cover the chain with 1/2" foam

7. Hang your HF winch; I doubled the lift wire with the extra sheave to slow the lift speed

8. Hook your lifting rings with the straps, chain and padded pipe attached to the winch

9. Put the car under your lift unhook one end of the padded pipe, pass it through the car under the top hook it up and up up and away….

Now you have an electric hoist that allows you to easily mount and remove your top by yourself for about $140

Note: I had some open cell roll bar foam that I used for extra padding under the top edges. Also this year I shortened my chain and added short “training” leashes for 200+ pound dogs. The hooks make it easier to attach to the eyebolts. That is why I have the nylon strap through as a backup.
Attached Images
Attached Images
File Type: jpg
top lift 004.jpg (49.1 KB, 1828 views)
File Type: jpg
top lift 008.jpg (57.0 KB, 1862 views)
File Type: jpg
top lift 001.jpg (71.5 KB, 1652 views)
File Type: jpg
top lift in use 010.jpg (73.4 KB, 1881 views)
File Type: jpg
top lift in use 011.jpg (76.2 KB, 2016 views)

Last edited by fpb111; Feb 8, 2012 at 02:49 PM.
Reply
Old Jan 16, 2012 | 10:12 AM
  #5  
rpolin's Avatar
rpolin
Thread Starter
Instructor
 
Joined: May 2011
Posts: 139
Likes: 0
From: Fairfield County, CT
Default

Originally Posted by fpb111
This is the top hoist that I made for less than $150 to allow me to mount\remove my top by myself.

1. 52" x 3/4 DIA steel pipe
2. Two 45 Deg fittings
3. Two 4" nipples
4. Two 3/4" caps
5. Two 1/4" eye bolts
6. 1 length ea of 3/4" and 1/2"pipe insulation
7. 10' of lightweight welded link chain
8. 6 pcs threaded chain joining links mine are ~5/16"dia (it was a 6 pack card)
9. Two 2 1/2" x 5/16 welded chrome rings
10. if you don't have any buy some 10-12" plastic wire ties while you are there
11. Two sets of bike rack straps - fabric straps with flat vinyl hooks for trunk lid (local bike store) $15
12. Harbor Freight 440 lb. electric winch ($89 on sale in store)
http://www.harborfreight.com/110-vol...rol-40765.html

1-10 Cost less than $35 total at Home Depot


1. Screw the pipe bits together to form a "\______/"
2. Drill holes in the pipe cap for the eye bolts. put them together and mount the caps.
3. Cover the pipe assy with the 3/4" foam pipe insulation all of the way to 1/2" past each end. Use wire ties to hold it together.
4. Figure the right length of chain to reach from the center of the top to the eye bolt on one side cut two pieces(leave it a couple links long (or buy another card of *8 above). there will be some left over
5. Using #8 hook the chains to the ring slide the 1/2" pipe foam over the chains put another #8 on the ends
6. Run the straps through one end of a 10" length of chain and tie them off. (Mine had adjustable buckles) put a #8 through the other end to tie to the 2nd ring, cover the chain with 1/2" foam

7. Hang your HF winch; I doubled the lift wire with the extra sheave to slow the lift speed

8. Hook your lifting rings with the straps, chain and padded pipe attached to the winch

9. Put the car under your lift unhook one end of the padded pipe, pass it through the car under the top hook it up and up up and away….

Now you have an electric hoist that allows you to easily mount and remove your top by yourself for about $140

Note: I had some open cell roll bar foam that I used for extra padding under the top edges. Also this year I shortened my chain and added short “training” leashes for 200+ pound dogs. The hooks make it easier to attach to the eyebolts. That is why I have the nylon strap through as a backup.
Attached Images
Wow, now that is being handy! Thanks for posting all of that as it has now give me alot to think about.
Reply
Old Jan 16, 2012 | 10:13 AM
  #6  
rpolin's Avatar
rpolin
Thread Starter
Instructor
 
Joined: May 2011
Posts: 139
Likes: 0
From: Fairfield County, CT
Default

Originally Posted by kromdom
I have a hardtop cover in case you're interested. Also have a stand in case you want to go that route.
I haven't decided which route to go yet (hoist or stand) but how much would you want for it? Just shoot me a PM. Thanks.
Reply
Old Jan 16, 2012 | 10:21 AM
  #7  
frisbee91's Avatar
frisbee91
Three Wheelin'
15 Year Member
 
Joined: Apr 2010
Posts: 1,708
Likes: 78
From: Delaware, USA
Default Hard Top Hoist DIY

I built my own. Here's the writeup:
https://rennlist.com/forums/996-foru...top-hoist.html
Reply
Old Apr 30, 2018 | 10:47 PM
  #8  
ryanful's Avatar
ryanful
2nd Gear
 
Joined: Sep 2017
Posts: 2
Likes: 0
Default Worked like. Charm!!

thanks for the detailed write up and photos. I duplicated your efforts and couldn’t be happier.

Reply
Old May 1, 2018 | 04:34 AM
  #9  
quaylon's Avatar
quaylon
Track Day
 
Joined: Jan 2017
Posts: 18
Likes: 1
From: Omaha
Default

Reply
Old May 1, 2018 | 11:48 AM
  #10  
fpb111's Avatar
fpb111
Rennlist Member
15 Year Member
 
Joined: May 2008
Posts: 5,544
Likes: 107
From: Northern NJ
Default

Ryanful Nice job!

Quaylon,
Good inexpensive hoist. The top weighs 74lbs so you have plenty of margin. Can you use the manual setup to mount the top also? I had a manual setup for awhile but I am too uncoordinated to use it by myself. The electric one made it so that I could do it by myself.
Reply
Old May 1, 2018 | 04:13 PM
  #11  
quaylon's Avatar
quaylon
Track Day
 
Joined: Jan 2017
Posts: 18
Likes: 1
From: Omaha
Default

fpb111: Yes I can use the kayak hoist to mount the top on the car. I purposely installed it directly above where I park the car. It's nice that the garage ceiling is 13 feet up. All I need to do is let the top down slowly. The hoist has auto locking like venetian blinds so I stop at about 1 inch over the car, remove the rear hoist connection and ease the top into place, then let the front down.
Reply
Old May 2, 2018 | 03:06 PM
  #12  
ryanful's Avatar
ryanful
2nd Gear
 
Joined: Sep 2017
Posts: 2
Likes: 0
Default

Here is a less expensive option that I have seen in person. They have a super slick self locking cleat to anchor the rope. I would have gone this way, except I wanted to use the electric winch.

Tie Boss Hanger Sling retail is $109 USD


Last edited by ryanful; May 2, 2018 at 03:08 PM. Reason: More info
Reply
Old Jan 14, 2020 | 01:36 PM
  #13  
Harley42's Avatar
Harley42
Rennlist Member
 
Joined: Jan 2019
Posts: 83
Likes: 18
From: Bedford,Tx.
Default Hardtop cover and stsnd

Originally Posted by kromdom
I have a hardtop cover in case you're interested. Also have a stand in case you want to go that route.
I’m curious as to your asking price for each of them. Not sure yet ln the stand, i really need to use that motfor a hoist. I’ll proyhsve to build one. Thanks. Dave
Reply


Thread Tools
Search this Thread

All times are GMT -3. The time now is 08:01 AM.