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Noise When Starting 03' 996

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Old 01-06-2011, 04:20 PM
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atx.911
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Default Noise When Starting 03' 996

Since the weather has gotten colder, I noticed that my 996 03' has been making a noise when starting when the engine is cold. I am down in Austin tx so it hasn't been like north US cold.

It first started happening when I had it parked on a 60 degree incline and 32 degrees outside.

It sounds like it is coming from the alternator or one of the belts around the alternator.

Right when I start the engine, it sounds like something is hitting up against a belt similar to a rubbing noise more or less then the sound goes away after 2-3 seconds everytime.

After the engine is warmed up, it doesn't happen anymore on startup.

Anyone have similar experience or know what it could be?
Old 01-06-2011, 04:38 PM
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atx.911
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And it is not a high pitched whining noise - when I did a search I noticed a lot of posts for those saw like high pitched noises - that's crazy!

It is more of a deep belt rubbing noise just 2-3 seconds at start.
Old 01-06-2011, 04:44 PM
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redridge
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Sound clip?
Old 01-06-2011, 05:37 PM
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nazhat
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how many miles? has belt been replaced?
Old 01-06-2011, 05:59 PM
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himself
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As mentioned, a sound clip would be helpful.

FWIW, you should year my car start up in the morning - all loud and metal-on-metal clangy for a couple seconds. It made my skin crawl for the first few months.

-td
Old 01-06-2011, 06:08 PM
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Pac996
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At 60 degrees I'd imagine even the motor mounts could be near rubbing their limits of play or the airbox is hitting or binding on something when it cools down the the vibration of starting gets it shaking out of the being stuck to whatever position it was in when hot. Can we see a picture of this 60 degree incline?
Old 01-06-2011, 07:35 PM
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brnrkm
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I think that I know exactly what you are hearing. Mine does it sometimes too. Cold night, first start of the morning.

I think (hope) it sounds that maybe when the motor spins up and then down on start, the sprag clutch on the alternator is making noise.
My theory is that the motor and accessories spin up together on start and then the alternator doesn't spin down quite as fast as the motor.
Assuming that the alternator has a one-way clutch on the pulley (anyone confirm?) that is exactly what it sounds like to me. Kind of a buzz/whine/fine-ratchet sound, high to low (but not very low).

Loud enough to get your attention, with the windows up no less. Haven't noticed it when I park it butt in, but it's been warmer too.

As much as what goes on when this thing starts, I've about decided to ignore all the noises. This particular one though is such that it could be disturbing to some.

an 03' 4S 6spd with 84k miles

Brian

Last edited by brnrkm; 01-06-2011 at 07:39 PM. Reason: added words
Old 01-06-2011, 10:11 PM
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fpb111
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disconnect the power to the aux air pump. Then see if you get the noise on cold start. It lives by your left knee when you are standing looking at the engine scratching your head.
Old 01-07-2011, 12:35 PM
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atx.911
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I'll try to get a sound clip, it's an 03 56k miles and belt never replaced.
Old 01-07-2011, 01:30 PM
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AOW162435
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Originally Posted by Pac996
Can we see a picture of this 60 degree incline?




Andreas
Old 01-07-2011, 02:54 PM
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Byprodriver
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Could be the IMS chain tensioner oil is bleeding down & chain is flapping around until sufficent oil flow pressurizes the tensioner enough to control the chain slack.
Old 01-13-2011, 09:58 AM
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brnrkm
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Default Sound clip

With our recent cold snap I had an opportunity to record a sound clip.
Also decided that my alternator pulley theory was pretty far fetched.

http://www.youtube.com/watch?feature...&v=02El-EUWJBQ

Is this the sound you have?

Brian
Old 01-13-2011, 11:05 AM
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redridge
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^^^ that sounds like a sticky starter plunger. My .02.
Old 01-13-2011, 01:55 PM
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atx.911
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Originally Posted by brnrkm
With our recent cold snap I had an opportunity to record a sound clip.
Also decided that my alternator pulley theory was pretty far fetched.

http://www.youtube.com/watch?feature...&v=02El-EUWJBQ

Is this the sound you have?

Brian
That is exactly what it is. Here is the same noise on my car...that is exactly the same noise I get. (By the way, I stop and restart my car so you can hear the sound a cpl times)

http://www.youtube.com/watch?v=ZZXvdP4TCC4

http://www.youtube.com/watch?v=decfd5zCIDc

http://www.youtube.com/watch?v=y9cgnP5ilq8


Anybody have any idea what this noise could be?
Old 01-13-2011, 02:17 PM
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Byprodriver
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After hearing your soundclip I withdraw my previous guess. No new guesses but it sounds distinctive enough that a mechanic with experience with this issue should recognize it right away.


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