Notices
996 Forum 1999-2005
Sponsored by:

Air/Oil Separator

Thread Tools
 
Search this Thread
 
Old 12-05-2008, 12:03 PM
  #1  
pat056
Rennlist Member
Thread Starter
 
pat056's Avatar
 
Join Date: May 2007
Location: Society Hill, SC
Posts: 1,702
Likes: 0
Received 1 Like on 1 Post
Default Air/Oil Separator

This may be one of those "don't trouble troubles unles trouble troubles you" topics BUT:
I was driving my car a few months ago and it was idleing poorly. I had added some oil and left the oil cap loose. Once I put it on properly, no problem. While searching a thread here, I saw a check for a/o separator that said "take the oil cap off, if the cars stalls the a/o separator is bad". So I took my cap off and again the car ran rough but didn't stall. I put my hand over the oil fill and felt a slight negative pressure.
Mind you, I have no other symptoms that I know of (ie no smoke, no check engine light...nothing).
Should I be concerned? Any other checks?
Old 12-05-2008, 12:10 PM
  #2  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Pat, if it doesnt kill the motor, you are more than likely ok.

When mine went, it made a metal to metal screeching sound, similar to a bad idler pulley that squeeks every revolution of the motor.

Once the oil cap was removed, it instantly leaned out and died.

When I put the new one in, it barely affected idle and just had a minimal drop in RPM. The vacuum pull was very low but evident.

Hope this helps.
Old 12-05-2008, 12:14 PM
  #3  
pat056
Rennlist Member
Thread Starter
 
pat056's Avatar
 
Join Date: May 2007
Location: Society Hill, SC
Posts: 1,702
Likes: 0
Received 1 Like on 1 Post
Default

Very much...thanks!
Old 12-05-2008, 12:29 PM
  #4  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by pat056
Very much...thanks!
Welcome. I forgot to add, it only dropped RPM once the oil cap was removed with the new AOS and the squeeking sound that sounded like a bad idler pulley but was very, very loud. It was embarassing.
Old 12-05-2008, 10:13 PM
  #5  
salayc
Rennlist Member
 
salayc's Avatar
 
Join Date: Sep 2007
Location: Los Angeles / Montreal
Posts: 803
Received 5 Likes on 5 Posts
Default

Originally Posted by Tippy
Pat, if it doesnt kill the motor, you are more than likely ok.

When mine went, it made a metal to metal screeching sound, similar to a bad idler pulley that squeeks every revolution of the motor.

Once the oil cap was removed, it instantly leaned out and died.

When I put the new one in, it barely affected idle and just had a minimal drop in RPM. The vacuum pull was very low but evident.

Hope this helps.
However, that is not always the case...
When mine went, idle increased and cold starting was more problematic. There is a test for the AOS. Callas Rennsport had some sort of tube thingy gauge. It took a few seconds and they could see the AOS was bad.
Old 12-05-2008, 10:51 PM
  #6  
1999Porsche911
Race Car
 
1999Porsche911's Avatar
 
Join Date: Apr 2004
Location: Chicagoland
Posts: 4,159
Likes: 0
Received 7 Likes on 5 Posts
Default

If the intake system and AOS is functioning properly, Porsche specs call for the idle to slightly increase (+40 rpm) and timing to be pulled a little (1.5 degrees) when the oil cap is removed.
Old 12-06-2008, 12:46 AM
  #7  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by salayc
However, that is not always the case...
When mine went, idle increased and cold starting was more problematic. There is a test for the AOS. Callas Rennsport had some sort of tube thingy gauge. It took a few seconds and they could see the AOS was bad.
Never said it was a guarantee to make noise, just that mine did.

Originally Posted by 1999Porsche911
If the intake system and AOS is functioning properly, Porsche specs call for the idle to slightly increase (+40 rpm) and timing to be pulled a little (1.5 degrees) when the oil cap is removed.
40-50 RPM gain is about my estimate too with the new AOS installed.
Old 12-06-2008, 12:50 AM
  #8  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Although, not sure if it is a result of AOS failure, a Service Manager said that when the AOS fails, it takes out the MAF with it. I thought BS when I was leaving with the new one.

But, when I was trying to rid my car of the CEL (new AOS installed), we searched an o2 problem (what we thought from the print-out) for a few days on mine and sure enough, the MAF was dead as he said.

I still can't figure this one out and still feel it is coincidental.
Old 12-06-2008, 01:28 AM
  #9  
cdodkin
Drifting
 
cdodkin's Avatar
 
Join Date: May 2006
Location: Another Ex pat Brit in SoCal
Posts: 2,442
Likes: 0
Received 3 Likes on 2 Posts
Default

Mine sounded like a whale falling from 30,000 ft when it went!




Oh no, not again......
Old 12-06-2008, 02:29 AM
  #10  
salayc
Rennlist Member
 
salayc's Avatar
 
Join Date: Sep 2007
Location: Los Angeles / Montreal
Posts: 803
Received 5 Likes on 5 Posts
Default

Originally Posted by Tippy
Never said it was a guarantee to make noise, just that mine did.
40-50 RPM gain is about my estimate too with the new AOS installed.
Mine was the opposite. More like 100-200 drop with the new AOS.
Old 12-06-2008, 02:35 PM
  #11  
Macster
Race Director
 
Macster's Avatar
 
Join Date: Sep 2006
Location: Centerton, AR
Posts: 19,034
Likes: 0
Received 253 Likes on 223 Posts
Default My '02 Boxster's first AOS failure removing the oil tube filler...

Originally Posted by pat056
This may be one of those "don't trouble troubles unles trouble troubles you" topics BUT:
I was driving my car a few months ago and it was idleing poorly. I had added some oil and left the oil cap loose. Once I put it on properly, no problem. While searching a thread here, I saw a check for a/o separator that said "take the oil cap off, if the cars stalls the a/o separator is bad". So I took my cap off and again the car ran rough but didn't stall. I put my hand over the oil fill and felt a slight negative pressure.
Mind you, I have no other symptoms that I know of (ie no smoke, no check engine light...nothing).
Should I be concerned? Any other checks?
cap did not kill engine, cause I couldn't remove it against the pressure difference! Unscrew it, yes. But could not lift cap off.

I could see if AOS pulling that much vacuum that if one could get the cap off it could overwhelm the engine controller's controller's ability to adapt and the engine could die.

A normal/healthy engine and engine controller can very easily adapt to the removal of the oil tube filler cap and of course its being installed afterwards.

Second time AOS failed there was alot of oil smoke upon startup that continued. Always before when there was oil smoke upon startup and this rare it was just a brief event. But in this case the engine just kept emitting a steady cloud of oil smoke.

In both cases MAF was unaffected. I even cleaned the MAF the first time -- after 80,000 miles from new -- and found no dirt on the MAF. Used cleaner and let cleaner fluid drip on clean white paper towels and no dirt. The throttle body now was dirty, a bit oily.

Second time I never even bothered to clean the MAF or have plugs replaced. Just had car flatbedded to dealer and had the AOS changed.

In both cases afterwards, I ran a bottle or two of Techron through engine -- following directions -- to help remove any engine deposits the oil burning might have caused. I changed the oil afterwards, too, which is my standard operating procedure after using Techron.

Sincerely,

Macster.
Old 12-06-2008, 02:44 PM
  #12  
Macster
Race Director
 
Macster's Avatar
 
Join Date: Sep 2006
Location: Centerton, AR
Posts: 19,034
Likes: 0
Received 253 Likes on 223 Posts
Default The MAF being bas was coincidental, or it may not have even been...

Originally Posted by Tippy
Although, not sure if it is a result of AOS failure, a Service Manager said that when the AOS fails, it takes out the MAF with it. I thought BS when I was leaving with the new one.

But, when I was trying to rid my car of the CEL (new AOS installed), we searched an o2 problem (what we thought from the print-out) for a few days on mine and sure enough, the MAF was dead as he said.

I still can't figure this one out and still feel it is coincidental.
bad.

Several years ago car emitted error codes that hinted at a MAF problem. Even got a sort of diagnosis from dealer tech who when I had car in for something else hooked up computer and told me the MAF adaptation was wrong.

Finally broke down and bought a new MAF to replace the original MAF that had been in the car since new (since '02 and had racked up oh roughly 120,000 miles at that time).

New MAF appeared to solve problem for a day or so. Then the error codes came back. Looking over car some more with co-worker and he heard (my hearing's not good) a vacuum leak around oil tube filler cap. Replaced this for less than $20 with new one. Problem solved.

This new MAF recently became suspect and after ensuring the oil tube filler cap not leaking I replaced this second MAF with the original one I had saved.

The original one worked just fine and it was the 2nd MAF, that had racked up close to 80,000 miles. (Car now has over 207,000 miles on it.)

The only way a failing AOS could take out a MAF is if tech drops wrench on MAF while removing AOS. Now it could be that MAF was just ready to go bad and it going bad was just a coincidence. These do happen.

Oh, after 1st AOS, car still emitting error codes. I forget now what they were. I finally diagnosed the problem to a bad O2 sensor and replaced it, had dealer replace just the one I diagnosed. Problem solved. In this case the failing AOS and the dose of oil it fed the engine may *may* have accelerated the demise of the O2 sensor, though I note that at 80,000 miles the O2 sensor could have been probably was near the end of its life anyway.

Sincerely,

Macster.
Old 12-06-2008, 03:00 PM
  #13  
1999Porsche911
Race Car
 
1999Porsche911's Avatar
 
Join Date: Apr 2004
Location: Chicagoland
Posts: 4,159
Likes: 0
Received 7 Likes on 5 Posts
Default

Originally Posted by Tippy
Although, not sure if it is a result of AOS failure, a Service Manager said that when the AOS fails, it takes out the MAF with it. I thought BS when I was leaving with the new one.

But, when I was trying to rid my car of the CEL (new AOS installed), we searched an o2 problem (what we thought from the print-out) for a few days on mine and sure enough, the MAF was dead as he said.

I still can't figure this one out and still feel it is coincidental.

Just another example illustrating the lack of technical knowledge the Porsche Service Managers have.
Old 12-06-2008, 08:21 PM
  #14  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by 1999Porsche911
Just another example illustrating the lack of technical knowledge the Porsche Service Managers have.
Old 12-06-2008, 09:14 PM
  #15  
Tippy
Race Car
 
Tippy's Avatar
 
Join Date: Aug 2006
Location: San Antonio, TX
Posts: 4,978
Likes: 0
Received 6 Likes on 5 Posts
Default

Originally Posted by cdodkin
Mine sounded like a whale falling from 30,000 ft when it went!




Oh no, not again......
HAHA, mine sounded like a whale getting had.......or a Hayena (sp?)

The sound I believe is just the rush of air either past the ruptured diaphram or simply through the housing itself.

Originally Posted by salayc
Mine was the opposite. More like 100-200 drop with the new AOS.
No, I meant when I would remove the oil cap after I put in the new AOS, it only raised the RPM by about 50 as '99 said.


Originally Posted by Macster
cap did not kill engine, cause I couldn't remove it against the pressure difference! Unscrew it, yes. But could not lift cap off.

I could see if AOS pulling that much vacuum that if one could get the cap off it could overwhelm the engine controller's controller's ability to adapt and the engine could die.

Sincerely,

Macster.
Yepper, mine was almost impossible to remove the first time. Yeah, the engine is injesting large amounts of crankcase air through the bad AOS up to the intake plenum past the metered air.

Originally Posted by Macster
bad.

Several years ago car emitted error codes that hinted at a MAF problem. Even got a sort of diagnosis from dealer tech who when I had car in for something else hooked up computer and told me the MAF adaptation was wrong.

Finally broke down and bought a new MAF to replace the original MAF that had been in the car since new (since '02 and had racked up oh roughly 120,000 miles at that time).

New MAF appeared to solve problem for a day or so. Then the error codes came back. Looking over car some more with co-worker and he heard (my hearing's not good) a vacuum leak around oil tube filler cap. Replaced this for less than $20 with new one. Problem solved.

This new MAF recently became suspect and after ensuring the oil tube filler cap not leaking I replaced this second MAF with the original one I had saved.

The original one worked just fine and it was the 2nd MAF, that had racked up close to 80,000 miles. (Car now has over 207,000 miles on it.)

The only way a failing AOS could take out a MAF is if tech drops wrench on MAF while removing AOS. Now it could be that MAF was just ready to go bad and it going bad was just a coincidence. These do happen.

Oh, after 1st AOS, car still emitting error codes. I forget now what they were. I finally diagnosed the problem to a bad O2 sensor and replaced it, had dealer replace just the one I diagnosed. Problem solved. In this case the failing AOS and the dose of oil it fed the engine may *may* have accelerated the demise of the O2 sensor, though I note that at 80,000 miles the O2 sensor could have been probably was near the end of its life anyway.

Sincerely,

Macster.
Yeah, I think it is coincidence as I stated before. But, luckily, the new owner has not had a CEL since. (cross fingers) I offered lifetime repair if he ever had problems.


Quick Reply: Air/Oil Separator



All times are GMT -3. The time now is 09:23 AM.