Notices
996 Forum 1999-2005
Sponsored by:

Another 996 Cat Problem

Thread Tools
 
Search this Thread
 
Old 12-07-2017, 10:32 AM
  #16  
Ahsai
Nordschleife Master
 
Ahsai's Avatar
 
Join Date: May 2005
Posts: 7,328
Received 62 Likes on 47 Posts
Default

Originally Posted by Gert
Looks like these are 997 cats.
These are shorter than the 996 cats.
61mm shorter on one side and 66mm on the other.
Hi Gert! My 200-cell cats from you are still working fine after a few yrs with no CEL.

I was thinking the same about 997 cats and thanks for confirming. Magnaflow must have copied the 997 cats thinking they are the same as the 996 ones. Just curious, do you think the 997 mufflers will make these match and can be installed on the 996 w/o mods?
Old 12-07-2017, 02:20 PM
  #17  
jhbrennan
Rennlist Member
 
jhbrennan's Avatar
 
Join Date: Mar 2006
Location: Austin
Posts: 6,571
Received 81 Likes on 73 Posts
Default

Originally Posted by Gert
Looks like these are 997 cats.
These are shorter than the 996 cats.
61mm shorter on one side and 66mm on the other.
Looks like you're right Gert. According to the Magnaflow website they show the same part number for both the 996 and 997. OP should let Magnaflow (and distributor) know and return the parts.
Old 12-07-2017, 04:09 PM
  #18  
mlemche
Advanced
Thread Starter
 
mlemche's Avatar
 
Join Date: Mar 2015
Location: Palm Desert, CA
Posts: 52
Received 6 Likes on 5 Posts
Default

Ahsai, thank you for the sleeve suggestion. Great solution. I'm tempted to send the Cat back to Magnaflow but it does seem that they are among the few that make direct fit for 996 that are acceptable in California.
Old 12-07-2017, 05:44 PM
  #19  
jhbrennan
Rennlist Member
 
jhbrennan's Avatar
 
Join Date: Mar 2006
Location: Austin
Posts: 6,571
Received 81 Likes on 73 Posts
Default

Originally Posted by mlemche
Ahsai, thank you for the sleeve suggestion. Great solution. I'm tempted to send the Cat back to Magnaflow but it does seem that they are among the few that make direct fit for 996 that are acceptable in California.
But you've already determined they are not a direct fit.
Old 12-07-2017, 06:39 PM
  #20  
Paul Waterloo
Rennlist Member
 
Paul Waterloo's Avatar
 
Join Date: Jul 2013
Location: Wilbur by the Sea, FL
Posts: 2,807
Received 216 Likes on 139 Posts
Default

Why don't you just buy a used OEM cat. I know it's not "legal" to sell or buy used cats.....but here are two of them in the classifieds in CA:

https://rennlist.com/forums/parts-ma...ters-3-6l.html

Here's one:

https://rennlist.com/forums/parts-ma...60k-miles.html

Here is a whole .1 exhaust in Chicago:

https://chicago.craigslist.org/chc/p...411851013.html

I could almost buy that for you and ship you the cat.
Old 12-07-2017, 06:46 PM
  #21  
Paul Waterloo
Rennlist Member
 
Paul Waterloo's Avatar
 
Join Date: Jul 2013
Location: Wilbur by the Sea, FL
Posts: 2,807
Received 216 Likes on 139 Posts
Default

LA, .2 exhaust:

https://losangeles.craigslist.org/sf...407161672.html
Old 12-07-2017, 08:47 PM
  #22  
BTERRY1
Racer
 
BTERRY1's Avatar
 
Join Date: Dec 2011
Location: San Diego, CA
Posts: 317
Received 23 Likes on 14 Posts
Default

check you PM
Old 12-08-2017, 05:36 AM
  #23  
Gert
Addict
Rennlist Member


Rennlist
Site Sponsor

 
Gert's Avatar
 
Join Date: May 2001
Location: Belgium
Posts: 1,293
Received 40 Likes on 20 Posts
Default

Originally Posted by Ahsai
Hi Gert! My 200-cell cats from you are still working fine after a few yrs with no CEL.

I was thinking the same about 997 cats and thanks for confirming. Magnaflow must have copied the 997 cats thinking they are the same as the 996 ones. Just curious, do you think the 997 mufflers will make these match and can be installed on the 996 w/o mods?
Good to hear about the cat upgrade
You could fit the 997 cat and mufflers on the later 996 .
The positon of the tail pipes will be the main problem as the ones from the 997 sit a lot further to the middle.
Old 12-08-2017, 12:29 PM
  #24  
Schnell Gelb
Drifting
 
Schnell Gelb's Avatar
 
Join Date: Apr 2014
Location: Los Angeles
Posts: 2,333
Likes: 0
Received 23 Likes on 18 Posts
Default

There is a hack for this issue that we may be forced to consider. You find a generic cat with the correct size monolithic 'brick', peel open the 996 cat tin ,insert the new brick and weld up the old tin. Easier said than done until someone finds a source of the generic brick. The welding is the easy part. You Tube has the gory details of how this is done. Yes it is Smog-illegal but so are most of the options. Regardless of the petty rules, it would probably clean up the emissions to the point where it would pass Smog. You will have done your duty to the environment even if the others are horrified.
The more conspicuous alternative is to find a new universal cc that is the same size pipe and cat diameter(roughly) and weld it in but preserve the original O2 bungs.,to test use the lap-joint pipe connectors.If it works, weld to look original(?)
https://rennlist.com/forums/996-foru...t-options.html
Old 12-08-2017, 04:44 PM
  #25  
mlemche
Advanced
Thread Starter
 
mlemche's Avatar
 
Join Date: Mar 2015
Location: Palm Desert, CA
Posts: 52
Received 6 Likes on 5 Posts
Default

Found a used cat locally. If it doesn't rattle, I'll grab it. Thanks guys.
Old 01-02-2018, 04:06 PM
  #26  
dbuckius
Advanced
 
dbuckius's Avatar
 
Join Date: Nov 2012
Location: San Jose Ca
Posts: 53
Likes: 0
Received 0 Likes on 0 Posts
Default

I have the same problem, (part number from Magnaflow 444067/444066).

Align the 3X13 screws from the cat to the manifold, Don't tighten them yet

Loosen the adjustable sleeves just enough to catch both end of the muffler and the cat. Tighten these screws (no.17) first.

Then, slowly tighten the 3X13 screws.

Just finished installing it over the weekend.
.
Old 01-02-2018, 05:11 PM
  #27  
dbuckius
Advanced
 
dbuckius's Avatar
 
Join Date: Nov 2012
Location: San Jose Ca
Posts: 53
Likes: 0
Received 0 Likes on 0 Posts
Default

forget about returning part to Magna Flow who sent me incorrect gaskets. I called and talked t a rep., left emails, messages. It has be three weeks now and they have not replied.

Somehow, I knew this is going to happen, and the gasket is pretty cheap anyway. So ended up order extra sets.



Quick Reply: Another 996 Cat Problem



All times are GMT -3. The time now is 10:15 AM.