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CCU problem...

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Old Apr 9, 2014 | 02:15 PM
  #46  
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Originally Posted by mojorizing
I've looked at my spare CCU and the circuit is different than yours - in that area are 2 smt transistors and only 3 smt resistors. It's the two button snow flake with version B10003/7 display pcb.

Anyway, if your problem is associated with the backlighting circuit, realize that each button should light up when pushed in, and the back light bulbs behind the fan speed and temp ***** light up when your headlights are on.

Did you happen to verify the correct bulbs is in the display?
I didn't, boards got swapped out when the unit was rebuilt. I haven't cracked it open again. Not sure if I want to as I would disturb the warranty sticker from the re-builders.

ToreB has been amazing in all of this and I couldn't have gotten to this point without his help whether through emails and through his amazingly precise documentation. I love his products and the dude has been invaluable to me.

So close to the end of the tunnel, just have to press a couple of buttons and that hopefully will be that.

G
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Old Apr 9, 2014 | 03:45 PM
  #47  
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techman1
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Tore and all,

Regarding the CCU and the motorized servo, what would happen if a damperwas stuck half closed, or was gummed up and barely moved, and the CCU was asking it to fully close? Would something in the CCU overheat and pop, or the traces/whiskers in the servo burn up? Could a stuck/difficult to move damper flap cause the burnt trace in the servo boards?

Follow-up - if so, should we pop out the dampers and clean them?

Thanks!
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Old Apr 9, 2014 | 03:49 PM
  #48  
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ToreB
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The CCU supervise the movement and stops it if the servo does not respond to applied motor signals. However, we sometimes see burnt CCU servo outputs, but this is probably mainly caused by excessive motor current due to wear. All details on this can be seen in chapter Electric flap servos here.
Cheers,
Tore
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Old Apr 9, 2014 | 06:53 PM
  #49  
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Lorenfb
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"The CCU supervise the movement and stops it if the servo does not respond to applied motor signals."

Actually the servo motor driver IC can be damaged even though the microcontroller
monitors the servo motor's position. Each IC functions as a basic 'H-Bridge' circuit.

Last edited by Lorenfb; Apr 10, 2014 at 10:02 AM.
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Old Apr 9, 2014 | 07:24 PM
  #50  
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All buttons pressed, everything is working.

Awesome!
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Old Apr 10, 2014 | 10:04 AM
  #51  
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It's concerning and unfortunate that the cause wasn't identified.
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Old Apr 10, 2014 | 11:12 AM
  #52  
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Originally Posted by Lorenfb
It's concerning and unfortunate that the cause wasn't identified.
I hear ya!! Pressing that defrost button was terrifying.

But what can ya do? I've tested what can be tested and I've fixed what can be fixed.

G
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