Fuel Injectors - Stock or Aftermarket?
#16
Race Car
Thread Starter
Steven, I wonder if there would be any improvement given same injector placement, same fuel pressure, etc. i know you said this was not the forum for discussing efficacy of intake/exhaust mods - but it's hard to ignore - how much additional CFM can flow with a new filter or muffler? At what RPM (full throttle at high RPM is the only place you'd glean any benefit from additional injector if your theory is correct). dave
I would think that at mild states of tune - intake and exhaust, there would be little performance increase in terms of HP. You might see a bit better mpg with improved fuel atomization.
But, in terms of reliability, if, as you say, the nominal max HP at 85% duty cycle is 282 HP, we are there. If you have a car with mods that makes more HP, you would be overdriving the injectors. So, then, you may consider replacing the injectors with slightly more flow. The trade off of more flow is that you will have a harder time fine tuning the low range where you start flowing too much per duty cycle increment.
Bob
But, in terms of reliability, if, as you say, the nominal max HP at 85% duty cycle is 282 HP, we are there. If you have a car with mods that makes more HP, you would be overdriving the injectors. So, then, you may consider replacing the injectors with slightly more flow. The trade off of more flow is that you will have a harder time fine tuning the low range where you start flowing too much per duty cycle increment.
Bob
There is going to be a point where there can be no more fuel added as the Fuel Injectors could be operating at 100% duty cycle. This could then cause a lean condition, resulting in the ecu bringing back on tming to compensate (thus reducing HP).
In the figures in the chart above I am not sre what our engines BFSC is, if we knew that we could have accurate figures. If BFSC is higher than .4 (which is very possible) then we are out of range of the injectors very quickly..... And therefore could be reducing the potential output of our engines.
#17
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In my experience (from many tests on the 9m chassis dyno) the stock 964 injectors will (just) support 300-310hp and the stock 993 injectors are good for 350-360hp (i.e. flywheel corrected DIN hp). This relationship is roughly proportional to the fuel flow numbers quoted by the OP, but you also have to allow for the increased running pressure of the 964 & 993 fuel systems which run at 3.8bar/55psi against the 43psi quoted, so the hp numbers quoted need to be factored accordingly.
There are a lot of new multi-pintle injectors which offer better atomisation and more accurate fuel delivery, however in my opinion it is pointless in changing injectors on a 993 engine unless you are considering a substantial engine upgrade due to the complexity of remapping the Motronic engine management system properly. Obviously there would be no point in changing injectors and not remapping the ecu.
In the case of the 964, we have found that with minor exhaust and intake system modifications, the engine will move more air than the fuel system can support, which is why we always replace the injectors as part of the 9m Motec upgrade package. The modern multi-pintle injectors we use flow a similar amount to the 993tt injectors.
There are a lot of new multi-pintle injectors which offer better atomisation and more accurate fuel delivery, however in my opinion it is pointless in changing injectors on a 993 engine unless you are considering a substantial engine upgrade due to the complexity of remapping the Motronic engine management system properly. Obviously there would be no point in changing injectors and not remapping the ecu.
In the case of the 964, we have found that with minor exhaust and intake system modifications, the engine will move more air than the fuel system can support, which is why we always replace the injectors as part of the 9m Motec upgrade package. The modern multi-pintle injectors we use flow a similar amount to the 993tt injectors.
#18
Race Car
Thread Starter
Thanks Colin,
So when doing the Motec upgrade to the 993's do you also change out the injectors for larger ones or do you find the stock ones are suitable?
What overall improvement does the multi pintle style injector give over our older style injectors?
I have updated the second chart from the first page with the fuel pressure at 55psi, at 95% duty cycle it is showing 355hp, my other concern for a DE car that will spend quite alot of time at WOT, what is the potential damage that could occur to the injectors and ecu when running these duty cycles?
So when doing the Motec upgrade to the 993's do you also change out the injectors for larger ones or do you find the stock ones are suitable?
What overall improvement does the multi pintle style injector give over our older style injectors?
I have updated the second chart from the first page with the fuel pressure at 55psi, at 95% duty cycle it is showing 355hp, my other concern for a DE car that will spend quite alot of time at WOT, what is the potential damage that could occur to the injectors and ecu when running these duty cycles?
Last edited by trophy; 01-22-2010 at 11:20 AM. Reason: added new chart.
#19
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... which in theory means that you should get a more homogenous fuel/air mixture and as a result be able to run the engine leaner during part load and full load conditions without losing performance (or increasing head temperatures).
#20
Race Car
Thread Starter
erm, "better atomisation and more accurate fuel delivery".....
... which in theory means that you should get a more homogenous fuel/air mixture and as a result be able to run the engine leaner during part load and full load conditions without losing performance (or increasing head temperatures).
... which in theory means that you should get a more homogenous fuel/air mixture and as a result be able to run the engine leaner during part load and full load conditions without losing performance (or increasing head temperatures).
I also added a chart above...
#21
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... not quite. Realistically this could provide better fuel economy and an increase in performance, but only if the ecu was up to the job of making the best of the improved characteristics. In all likelyhood, changing injectors for a different version with no other modifications will give no benefit whatsoever.
#22
Race Car
Thread Starter
... not quite. Realistically this could provide better fuel economy and an increase in performance, but only if the ecu was up to the job of making the best of the improved characteristics. In all likelyhood, changing injectors for a different version with no other modifications will give no benefit whatsoever.
#23
Nordschleife Master
I don't really think most new injectors would be a upgrade. If you choose the wrong spray pattern you can loose HP from it. I've tested it in Audi 2.7t motor when upgrading the turbo's. There was a super cheap injector that a lot of guys wanted to use. Over the more expensive one it was a 35hp difference, & drivability.
If we maxed out our injectors with intake & exhaust we would be on the fence stock. Just about every OEM has their cars running rich, especially under WOT. Adding more CFM will lean it out a bit & give even bigger gains. Also don't forget the MAF can see the added airflow & adjust for it.
95% of the time even on the track you are not running WOT in the last few hundred RPM's, this is the only area that would stress the injectors. I bet most of the time even under track conditions they are in the 40-80% rate.
I think it really is the CFM flow that I amthinking about, and that all of these mods do improve to some extent the in and out of these engines. (i was just dont want the discussion to go down the ..."This exhaust adds 300hp and you loose 400lbs off the rear end' path...)
Most people are seeing some gains in HP with exhaust and Intake mods, assuming the injectors are in a perfect state of tune and we are moving more air into the engine then the computer will add more fuel.
There is going to be a point where there can be no more fuel added as the Fuel Injectors could be operating at 100% duty cycle. This could then cause a lean condition, resulting in the ecu bringing back on tming to compensate (thus reducing HP).
In the figures in the chart above I am not sre what our engines BFSC is, if we knew that we could have accurate figures. If BFSC is higher than .4 (which is very possible) then we are out of range of the injectors very quickly..... And therefore could be reducing the potential output of our engines.
Most people are seeing some gains in HP with exhaust and Intake mods, assuming the injectors are in a perfect state of tune and we are moving more air into the engine then the computer will add more fuel.
There is going to be a point where there can be no more fuel added as the Fuel Injectors could be operating at 100% duty cycle. This could then cause a lean condition, resulting in the ecu bringing back on tming to compensate (thus reducing HP).
In the figures in the chart above I am not sre what our engines BFSC is, if we knew that we could have accurate figures. If BFSC is higher than .4 (which is very possible) then we are out of range of the injectors very quickly..... And therefore could be reducing the potential output of our engines.
If we maxed out our injectors with intake & exhaust we would be on the fence stock. Just about every OEM has their cars running rich, especially under WOT. Adding more CFM will lean it out a bit & give even bigger gains. Also don't forget the MAF can see the added airflow & adjust for it.
95% of the time even on the track you are not running WOT in the last few hundred RPM's, this is the only area that would stress the injectors. I bet most of the time even under track conditions they are in the 40-80% rate.
#24
Race Car
Thread Starter
Great points Stealth,
I keep thinking that we change our shocks because technology improves, we change brake pads because material improves, we change tires because of the same. I was using the same logic (slightly flawed it seems) on other components of our cars, and in this case fuel injectors.
I am always looking for other ways to improve the performance of my car....
I keep thinking that we change our shocks because technology improves, we change brake pads because material improves, we change tires because of the same. I was using the same logic (slightly flawed it seems) on other components of our cars, and in this case fuel injectors.
I am always looking for other ways to improve the performance of my car....
#25
Nordschleife Master
Great points Stealth,
I keep thinking that we change our shocks because technology improves, we change brake pads because material improves, we change tires because of the same. I was using the same logic (slightly flawed it seems) on other components of our cars, and in this case fuel injectors.
I am always looking for other ways to improve the performance of my car....
I keep thinking that we change our shocks because technology improves, we change brake pads because material improves, we change tires because of the same. I was using the same logic (slightly flawed it seems) on other components of our cars, and in this case fuel injectors.
I am always looking for other ways to improve the performance of my car....
The problem is time & money.
If you want more HP, why not just build a 3.8l, or add a super charger. That's one of the biggest HP per-dollar things you can do.
#26
Race Car
Thread Starter
I love turbo engines, but for some reason I am drawn to NA at the moment.....