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Air Conditioner Fix with Photo

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Old 09-03-2007, 06:37 PM
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c993k
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Default Air Conditioner Fix with Photo

I explained this problem once before but here's the complete scenario.
The clutch on the air compressor stopped working. Not good when it's 100F in South Florida!
Doing quick checks, all the fuses and relays that relate to the compressor clutch in the front and in the engine compartment are fine.
My first thought was I must have a Freon leak and the pressure switch cut out the clutch. I had the system cleaned out and refilled.
No clutch. I replaced the pressure switch, no 12V to the clutch yet.
The Air Conditioning shop couldn't figure out the problem either, and they have worked on most of my other Porsches in the past.
They know their job but they know when something is beyond their capabilities.
I traced all the wiring and the only thing I could do is run a wire to the clutch from one of the rear relays.
I chose not to do that and just try to find the problem myself.
I have all the manuals and I'm a broadcast engineer/electronics tech for a few decades so I'm quite capable of making changes or correcting the problem.
I took out the front and rear fuse/relay boxes and started the tracing.
I noticed that the engine compartment relay that delivers the 12v to the clutch was using the same wire as the relay that controls the right fog light!
I checked the right fog light and sure enough it was DEAD!
The relay that controls the right (passenger) fog light is the problem!
It's the one that my finger is pointing too in the front fuse/relay compartment.
NOT DOCUMENTED ANYWHERE.
So now you know that if the front right fog light is out and the air is not working the little relay is the fault.
BTW I took the relay apart and re-soldered the connection to the tab and everything is working perfectly! ~Chris~


Last edited by c993k; 09-03-2007 at 09:18 PM.
Old 09-03-2007, 07:02 PM
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Marlon
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Now that IS good info detective! Marvey...and way to go. You essentially rebaselined your system too
Old 09-03-2007, 07:57 PM
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John D.
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Good Job!!!

Bump - in the DIY .. Outstanding work - and great post - thank you!!!



John
Old 09-03-2007, 08:01 PM
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DJF1
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way to go...good to know for the future!
Old 09-03-2007, 08:34 PM
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Svaha
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Good one for the archives, way to figure this yourself.
Old 09-03-2007, 09:15 PM
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goldcountryboy
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This forum is almost as sweet as the library of congress. I take that back,this place is sweeter!

Last edited by goldcountryboy; 09-03-2007 at 09:16 PM. Reason: spelling
Old 09-03-2007, 10:58 PM
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hyphenf15
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Excellent find, fix, and post. Thanks for sharing, your hard work will certainly save someone else a severe headache in the future.
Old 09-05-2007, 07:53 PM
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993Porsche
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Makes you feel really good and a great sense of accomplishment. Congrats!


Ken
Old 09-06-2007, 07:22 AM
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Felix
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Excellent detective work!

Any problems running that old (944 part number) DME relay?
Old 09-06-2007, 09:42 AM
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rwestervelt
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Nice job!

Your tenacity and willingness to document the solution is what makes RL a strong community and useful forum.

Thank you.
Old 09-06-2007, 01:14 PM
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Dudley
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Nice piece of trouble-shooting. Thanks.



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