Project muffler modification -Complete
#91
Drifting
This is interesting. I think I may find some mufflers on eBay and try it. To answer your question, I would cut and shape the bypass pipe to fit in and around each pipe. Trace the outline of the bypass pipe onto each side. Then, cut the hole in the pipes slightly smaller following the traced line.
#92
Rennlist Member
I did the cut and fit on the bypass tube first. Take your time, cut a rough fit then file/grind in small increements until the tubes fit tightly around the inlet/outlet pipes. Put the bypass tube in place and mark around the bypass on the inlet/outlet. Cut a rough hole and then grind until you have holes slightly smaller that the pattern you drew. This will give you a "lip" to weld to.
Last edited by TMc993; 10-08-2013 at 12:48 PM.
#93
Rennlist Member
I cut and fitted the bypass tube first. Take your time, cut a rough fit then file/grind in small increements until the tubes fit tightly around the inlet/outlet pipes. Put the bypass tube in place and mark around the bypass on the inlet/outlet. Cut a rough hole and then grind until you have holes slightly smaller that the pattern you drew. This will give you a "lip" to weld to.
Make your mistakes on the cross pipe, if any, prior to cutting the muffler: then fit it as suggested above. We call that a "saddle cut" ---- as in the curve of a saddle for a horse.
I used 38mm stainless pipe for the cross over - every Porsche driver that has heard them has commented positively on the sound - and there is no annoying resonance at cruising RPM
#94
I cut and fitted the bypass tube first. Take your time, cut a rough fit then file/grind in small increements until the tubes fit tightly around the inlet/outlet pipes. Put the bypass tube in place and mark around the bypass on the inlet/outlet. Cut a rough hole and then grind until you have holes slightly smaller that the pattern you drew. This will give you a "lip" to weld to.
I want som guiding lines before the grinding.
And what is the best way to make them perfectly straight of the opposite sides?
Hope my crappy english make sense...
#95
I took cardboard tubing that fit snugly over my bypass pipe, trimmed it to fit, slid it over the bypass pipe material and marked my cuts. Easier than trial and error with stainless.
#96
Rennlist Member
Yes, this I know, and I was going to do it this way. But what I like to know is how you best draw the halfcirkelline on both sides of the bypass tube, so I can start grinding the bypass.
I want som guiding lines before the grinding.
And what is the best way to make them perfectly straight of the opposite sides?
Hope my crappy english make sense...
I want som guiding lines before the grinding.
And what is the best way to make them perfectly straight of the opposite sides?
Hope my crappy english make sense...
#97
Thank for all info.
It took me 2 hours to grind today.
Used the grinder and compressed air tools to do the job.
Here you can se my progress. The tube is 2" wide.
Hopefully we can weld it soon.
Regards the Swede.
It took me 2 hours to grind today.
Used the grinder and compressed air tools to do the job.
Here you can se my progress. The tube is 2" wide.
Hopefully we can weld it soon.
Regards the Swede.
#101
Rennlist Member
With this thread, I finally understand what LPMM means now. Thank you! Looks like a great mod.