Notices
993 Forum 1995-1998
Sponsored by:
Sponsored by:

Engine Revision to 3.8l - is it worth it?

Thread Tools
 
Search this Thread
 
Old 08-24-2019, 04:58 PM
  #1  
993C2SVesuvio
6th Gear
Thread Starter
 
993C2SVesuvio's Avatar
 
Join Date: Aug 2019
Posts: 6
Received 2 Likes on 2 Posts
Default Engine Revision to 3.8l - is it worth it?

Hi all,

I´ve a wonderful 993 Carrera 2S Vesuvio. The car got appr. 100k miles on it and might need an engine revision any time soon. I wonder if it´s worth to spend some extra bucks on a 3.8l conversion. What power output can I expect (torque, HP)? Are there any downside coming with it?

I already have a lightweight fly wheel installed as the clutch was due last winter and a 200 cells cat.

Here´s the car:


Last edited by 993C2SVesuvio; 08-24-2019 at 05:03 PM. Reason: Typo
Old 08-24-2019, 06:26 PM
  #2  
MrRoboto
Burning Brakes
 
MrRoboto's Avatar
 
Join Date: May 2002
Location: Bay Area
Posts: 1,062
Received 5 Likes on 5 Posts
Default

I am contemplating the same thing...
Old 08-24-2019, 08:32 PM
  #3  
pp000830
RL Community Team
Rennlist Member
 
pp000830's Avatar
 
Join Date: Jul 2004
Location: Dallas, TX
Posts: 9,711
Received 1,509 Likes on 1,065 Posts
Default

"it and might need an engine revision"
By this do you mean a rebuild?
What makes you think it needs one, some are driving around in cars with a lot higher miles on the odometer?
Andy
Old 08-24-2019, 08:39 PM
  #4  
goofballdeluxe
Rennlist Member
 
goofballdeluxe's Avatar
 
Join Date: Jul 2007
Posts: 5,942
Likes: 0
Received 151 Likes on 98 Posts
Default

The short answer: nope.

It’’s not worth the expense for the meager gains.

Far better use of funds would be a transmission re-gear or lighten the car a few hundred pounds.

There have ave been plenty of discussions on this very topic, so search the archives
The following users liked this post:
rk-d (08-24-2019)
Old 08-24-2019, 08:51 PM
  #5  
AOW162435
Seared
Rennlist Member
 
AOW162435's Avatar
 
Join Date: Jul 2005
Location: Ellicott City, MD
Posts: 16,776
Received 415 Likes on 233 Posts
Default

Beautiful! where are you located?



Andreas
Old 08-24-2019, 09:19 PM
  #6  
Catorce
Banned
 
Catorce's Avatar
 
Join Date: Nov 2016
Location: Orange County
Posts: 1,609
Received 74 Likes on 45 Posts
Default

3.6 to 3.8 can be accomplished in two ways:

1. Bigger pistons and cylinders (i.e. 109mm case registers and 102 or 102.7 pistons)
2. Go to an 80.4 stroker crank such as the Porsche Motorsport one

Of the two, the 80.4 provides more torque and does away with the weakest link in a 993 - the crank.

Both are going to cost something like 5K out the door, both require at least some machining. As to measurable gains? Meh, they will both provide a noticeable difference but you might not be really happy with the numerical gains on a dyno sheet.

Combine the two however, and you get a 4.0 liter which will really wake the car up, but then again you need other things at that point (induction, cams, etc).

If you are opening up the case you might as well go 4.0
Old 08-25-2019, 12:34 AM
  #7  
FLYT993
Rennlist Member
 
FLYT993's Avatar
 
Join Date: Nov 2006
Posts: 2,169
Received 96 Likes on 59 Posts
Default

The determinant of whether it is "worth it" can only be defined and answered by you. My signature tells my story
Old 08-25-2019, 01:35 AM
  #8  
erikerik
Pro
 
erikerik's Avatar
 
Join Date: Dec 2013
Posts: 683
Received 124 Likes on 42 Posts
Default

If you are already going to rebuild the engine.... and have a few extra bucks laying around. Go for it.

Add a higher lift cam as well and you’ll have lots of fun. Totally worth it in my opinion.
Old 08-25-2019, 08:07 AM
  #9  
993C2SVesuvio
6th Gear
Thread Starter
 
993C2SVesuvio's Avatar
 
Join Date: Aug 2019
Posts: 6
Received 2 Likes on 2 Posts
Default

Originally Posted by pp000830
"it and might need an engine revision"
By this do you mean a rebuild?
What makes you think it needs one, some are driving around in cars with a lot higher miles on the odometer?
Andy
I´ve just encountered that noise that might come from the hydraulic lifters the other day and brought my car to my mechanic who will look into it next week. In worst case I might be up for an engine rebuild. Keeping my fingers crossed it´s not but if so I´m thinking of taking the "opportunity" to go for 3.8l while the engine is open anyway..
Old 08-25-2019, 08:57 AM
  #10  
rk-d
Rennlist Member
 
rk-d's Avatar
 
Join Date: Jun 2015
Posts: 8,154
Received 6,471 Likes on 2,815 Posts
Default

Originally Posted by 993C2SVesuvio
I´ve just encountered that noise that might come from the hydraulic lifters the other day and brought my car to my mechanic who will look into it next week. In worst case I might be up for an engine rebuild. Keeping my fingers crossed it´s not but if so I´m thinking of taking the "opportunity" to go for 3.8l while the engine is open anyway..
I'm sure you'll get opinions on this - lifter failure doesn't require a rebuild and if it's valve noise at start up, it's probably normal lifter priming noise. That said, you don't need an excuse to spend money. It's your car and you can do what you want.

It seems to me that these engines are fairly optimized. By the time the 993 had come out, Porsche had extracted a lot of the potential out of that Mezger engine. It's a package deal - Cams, RS valves, DME reprogramming, 3.8. Not cheap and fairly conservative gains from what I've read.

When I'm looking to spend money again - I'm going to investigate a regear. That seems to have the greatest potential.
Old 08-25-2019, 11:50 AM
  #11  
aircooledbug
Racer
 
aircooledbug's Avatar
 
Join Date: Jun 2012
Location: www.aircooledbug.co.uk
Posts: 279
Received 78 Likes on 30 Posts
Default

Originally Posted by 993C2SVesuvio
Hi all,

I´ve a wonderful 993 Carrera 2S Vesuvio. The car got appr. 100k miles on it and might need an engine revision any time soon. I wonder if it´s worth to spend some extra bucks on a 3.8l conversion. What power output can I expect (torque, HP)? Are there any downside coming with it?

I already have a lightweight fly wheel installed as the clutch was due last winter and a 200 cells cat.

Here´s the car:


I did a 3.8 build with high lift cams recently. Transformed the car. Wasn't cheap, but what is cheap with these cars? For someone intending to keep the car longer term it makes as much sense as a suspension refresh in my opinion as you benefit from having a fresh engine throughout the ownership cycle. If doing an engine rebuild anyway it is not so big a jump to get to 3.8. I'm really pleased with the extra torque, as well as removing all the oil leaks that could only be done on my car by splitting the case and replacing the bolts etc.

For me 3.8 was the maximum I was prepared to go to as Mahle don't make them any bigger, and they are the supplier making them for Porsche. 4.0 would have put me into less well know territory with regard to longevity of the rebuild.

Mine was on 150k when the 3.8 build was done by Tech 9 (Liverpool, UK). It had poor leak down on cylinder 5 before it was stripped and this could be seen on the valves once open. One of the cams had some pitting on it, the cylinders were OK but again bid show some signs of wear.

Full review here:
https://aircooledbug.co.uk/porsche-9...-8-conversion/


Old 08-25-2019, 07:32 PM
  #12  
Sword_of_the_Spirit
Banned
 
Sword_of_the_Spirit's Avatar
 
Join Date: Apr 2012
Location: Dusselheim
Posts: 1,163
Likes: 0
Received 114 Likes on 99 Posts
Default

You could do the 3.8l n/a route or just bolt on a supercharger/turbo. The bottom end and nearly all the top is exactly the same as the turbo as confirmed many, many times over in this forum. These cars are built. It’s just the rpm is a limiter after 7k the rods can let go. A lot of people save the crank and add just rods and associated hardware. But if you’re tearing into it, I’d recommend a crank as well. Labor after all is a big part.

In 95’ for the Cups on that days technology, they were getting well into the 150-200hr rebuild times when driven 11/10’s. Nowadays, we have better parts and know how. You’ll be fine, but the wallet may take a hit. Though, you’ll be running with 997.1rs by then if you do it well with weight savings and have a heck of more thought out design and value.
Old 08-26-2019, 05:30 AM
  #13  
993C2SVesuvio
6th Gear
Thread Starter
 
993C2SVesuvio's Avatar
 
Join Date: Aug 2019
Posts: 6
Received 2 Likes on 2 Posts
Default

I love N/A engines and I will never ever turbo charge or supercharge a 993. That's to me a sacrilege.

aircooledbug: thank you very much for your detailed review. I read it and now I "want" that 3.8l conversion anyhow... I drive my 993 hard and I really would make something out of that extra power. But let's see if the engine needs to be rebuild at this stage. I should now this week...
The following users liked this post:
aircooledbug (08-26-2019)
Old 08-26-2019, 09:31 AM
  #14  
DD GT3 RD
Rennlist Member
 
DD GT3 RD's Avatar
 
Join Date: Jul 2010
Posts: 1,323
Received 512 Likes on 217 Posts
Default

Originally Posted by 993C2SVesuvio
I love N/A engines and I will never ever turbo charge or supercharge a 993. That's to me a sacrilege.

aircooledbug: thank you very much for your detailed review. I read it and now I "want" that 3.8l conversion anyhow... I drive my 993 hard and I really would make something out of that extra power. But let's see if the engine needs to be rebuild at this stage. I should now this week...
From my knowledge it’s basically approximately
25k for a 3.8 RS style build w/ 310-320hp. And when you want to start going 370-400. You’re out like 50-60k.
Old 08-26-2019, 10:58 AM
  #15  
ilko
Agent Orange
Rennlist Member
 
ilko's Avatar
 
Join Date: Jun 2006
Posts: 16,191
Received 555 Likes on 199 Posts
Default

It used to be relatively reasonable to bump up displacement and HP in these cars. But as their values have gone up, so has the cost of maintenance and repairs. Parts are only slightly more expensive but labor rates are through the roof. It's really hard to justify spending that amount of money only to bring the car on a HP level of a Toyota Camry.


Quick Reply: Engine Revision to 3.8l - is it worth it?



All times are GMT -3. The time now is 09:30 AM.