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Bore scoring and the base model 987.1 and 987.2

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Old 01-27-2023, 10:17 AM
  #16  
harveyf
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@Mike Murphy I look forward to reading all 74 pages. @Raudona just reading the first paragraph of the linked article, it sums up that there are a combination of factors, as you might expect. You might also want to read the technical paper written by Charles Navarro on the subject over at LN Engineering. And I would add, related to my own career, failure analysis (sometimes we called it root cause analysis) is often quite complicated. We were sometimes taken by surprise at what the final determination was versus our initial gut instincts. And IC engines in general, with a wide range of operating conditions, usage, abuse, etc. are really difficult to pin down root causes for.
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Old 01-29-2023, 09:33 AM
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harveyf
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@Raudona I did read the Hartek report that Mike linked. It is well worth reading. The very short answer to your above question is that the very thin oil film that must exist on the cylinder bore wall breaks down momentarily at certain uncommon extreme conditions, allowing metal to metal contact of the piston skirt and thus scoring of the bore.
Old 01-29-2023, 01:43 PM
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Mike Murphy
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Originally Posted by harveyf;[url=tel:18595911
18595911[/url]]@Mike Murphy I look forward to reading all 74 pages.
I agree, it’s beautifully written.
Old 09-28-2023, 10:04 AM
  #19  
Charles Navarro
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Originally Posted by Mike Murphy
Similar reason Hartec explained in the 996 world when comparing the 3.4 versus 3.6. The smaller engines produce less horsepower, less heat, and have different rod ratios. The smaller engines also need more revs to get similar torque output, so less lugging and better oil circulation at higher revs. But scoring can still happen on the smaller engines, just less prevalent.
The rod stroke ratio is the best on the 2.5 Boxster and just gets worse from there :-(

The 987.1 S 3.4 engine has the same rod/stroke ratio as a base 2.7, so I don't think that is as much as a contributing factor with scoring since we have never seen a base 2.7 score and we see tons of 3.4 engines with scoring.

The biggest difference is that base models got cast KS pistons that have larger piston skirts and the pistons are iron plated rather than the Mahle forged pistons that have the Ferroprint printed iron wear pad.

3.6 and 3.8 engines have worse rod/stroke ratios and the piston comes out the bore about 7mm at BDC, leaving it unsupported, where the shorter stroke engines only have the piston come out about 2mm.

We lengthen the sleeves and only use full round forgings to support the piston as much as possible at BDC changeover to address these issues.
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Old 09-28-2023, 10:08 AM
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Charles Navarro
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Originally Posted by XuTVJet
I constantly read posts on this forum, other forums, and YT videos saying that bore scoring is a non-issue issue on the base model 987.1 and 987.2 motors. The reason most note for this claim is because of the smaller displacement of these motors (2.7 to 2.9 liters) with little to no scientific explanation to back up the claim. I find this rather hard to understand/believe as both motors have the same problematic cylinder liner coatings as their S car 3.2 and 3.4 motors counterparts. I have a hard time buying the smaller displacement rationale, especially given that the 987.2 base and S model motors are closed deck (i.e., thermal expansion should be better managed).

We all know the 987.1 S motors can and do get bore scoring and we're also seeing it in the DFI 3.4 motors. I do have wonder if the reason why don't see much, if any bore scoring in the base motors is because:

1) Fewer of them were sold thus less reported issues with bore scoring
2) Fewer are presumably competitively driven.
3) Perhaps owners of the base model cars tend to drive less aggressively.

Am I off my rocker
I think it's all of the above plus what I mentioned in my previous post. #1 is the same idea as people used to think that Tiptronic cars have less IMS bearing failures where they just made fewer of these models.

For the record, we've never seen or heard of a base model Boxster or Cayman with 987.1 or 987.2 bore scoring.

Last edited by Charles Navarro; 10-22-2023 at 10:17 AM.
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Old 09-28-2023, 10:11 AM
  #21  
Charles Navarro
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Originally Posted by Mike Murphy
I spent the better part of 9 months researching bore scoring before I wrote and published this white paper on the subject a few years back. It's probably too technical for most, but it's also worth reading:

https://lnengineering.com/free-downl...s-navarro.html
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Old 09-28-2023, 11:45 AM
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Originally Posted by Charles Navarro
I spent the better part of 9 months researching bore scoring before I wrote and published this white paper on the subject a few years back. It's probably too technical for most, but it's also worth reading:

https://lnengineering.com/free-downl...s-navarro.html
Awesome, thank you. I will order for $0.00 and read it.
Old 09-29-2023, 03:19 PM
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Originally Posted by Glue Guy
Been thinking the same. There doesn’t seem to be any real data, meaning numbers, behind the complaints of bore scoring. Fewer cars, fewer complaints with the base model.
There is no real data ever quoted because the guys pushing the idea don't want to say how infrequent it is.
Old 09-30-2023, 10:56 AM
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Originally Posted by andy7777
There is no real data ever quoted because the guys pushing the idea don't want to say how infrequent it is.
Andy, what guys? what is this "idea" you're talking about?

Please clarify.
Old 09-30-2023, 12:29 PM
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Originally Posted by ZuffenZeus
Andy, what guys? what is this "idea" you're talking about?

Please clarify.
pretty sure that would be “bore scoring.” I’d like to see some data also.
Old 09-30-2023, 01:27 PM
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Originally Posted by Glue Guy
. pretty sure that would be “bore scoring.”
He said, "the guys pushing the idea". How is bore scoring an "idea"?


Originally Posted by Glue Guy
I’d like to see some data also.
That's the million $$ question.

But... How in the world would you obtain it objectively? Random sample?

LN Engineering does keep track of the Porsche cases that come in the door to be repaired and resleeved. The above list that I provided was based on data they've provided over the years.

But people that think it's an "idea" being pushed by the aftermarket/engine rebuilding industry probably wouldn't trust it anyway. About like what was going on 20 years ago with intermediate shaft bearing failure. Everyone thought it was hype until the class action lawsuit.




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Old 10-01-2023, 09:23 PM
  #27  
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Originally Posted by andy7777
There is no real data ever quoted because the guys pushing the idea don't want to say how infrequent it is.
Borescopes don't lie! A few years back, I almost bought a low mileage 987.1 CS MT. As part of the PPI I found that it had stage 1 bore scoring. I walked.

There's enough anecdotal data within the 987 forum alone to compile a case. This is not "fake news"!
Old 11-12-2023, 04:37 PM
  #28  
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Thread bump.
I've read that the best preventative to minimize bore scoring is to add Liqi Moly Ceratec.
Others say never add additives to Porsche oil.
Any thoughts ?
Old 11-12-2023, 07:48 PM
  #29  
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Call me skeptical but if the solution is just to add one ingredient to the oil, that seems too good to be true.

Just how do you demonstrate that it is the best preventative? You'd really need to take two fairly identical cars, put the additive in only one, and drive them both identically for tens of thousands of miles. And then hope that the one that didn't have the additive developed bore scoring, just to prove your point. Not going to happen. So you are just left with very anecdotal information, concluding nothing. This basically sums up the futility of all "best oil" threads.
Old 11-14-2023, 09:45 AM
  #30  
Charles Navarro
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Originally Posted by lightguy
Thread bump.
I've read that the best preventative to minimize bore scoring is to add Liqi Moly Ceratec.
Others say never add additives to Porsche oil.
Any thoughts ?
I'm not a proponent of using additives, but if you are a user of Liqui-moly A40 oil, using Ceratec or LM's MoS2 additive would be of benefit to help reduce the likelihood of cylinder bore scoring. The mechanism for this is that moly, unlike ZDDP, can bond to aluminum. It forms "glassy plates" that reduce wear and friction.

Driven DI40 and DT40 have high levels of MoDTC moly friction modifiers, so no additives are needed. It would probably be detrimental to add an additive to these oils.

However an additive alone won't make a bad oil better. We all know through lots of shared used oil analysis reports that M1 is barely in grade for a 40 wt and quickly shears down to a 30 wt - you want an oil with a higher HTHS viscosity that can retain it's viscosity. That's the cushion that's needed to protect the bores and pistons in areas of hydrodynamic and mixed-lubrication regimes, where the ZDDP and moly are critical for boundary lubrication.
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