Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

4.1 Flat 6 Innovations 964 Build Up Pictorial

Thread Tools
 
Search this Thread
 
Old 10-11-2015, 12:07 PM
  #16  
DobermanDad
Drifting
 
DobermanDad's Avatar
 
Join Date: Dec 2014
Location: Michigan
Posts: 2,128
Received 6 Likes on 6 Posts
Default

Incredible! Can't wait to see how this motor turns out.
Old 10-11-2015, 03:51 PM
  #17  
HiWind
Race Car
 
HiWind's Avatar
 
Join Date: Nov 2011
Location: Cape Town, RSA & Sarasota FL
Posts: 4,356
Received 47 Likes on 26 Posts
Default

Originally Posted by DobermanDad
Incredible! Can't wait to see how this motor turns out.
Make that 2 of us ... This is real Yoda stuff - thanks for sharing Mr Raby.

How does one true the chain and dynamically balance the whatchmacallit anyway? Let's hope we find out!
Old 10-11-2015, 04:45 PM
  #18  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

Originally Posted by HiWind
Make that 2 of us ... This is real Yoda stuff - thanks for sharing Mr Raby.

How does one true the chain and dynamically balance the whatchmacallit anyway? Let's hope we find out!
This is a new genuine intermediate shaft. They are known to have some runout on the sprockets. This one did, I trued it to remove this.
Old 10-11-2015, 06:01 PM
  #19  
Amroth
Racer
 
Amroth's Avatar
 
Join Date: Apr 2009
Location: Dubai, UAE
Posts: 329
Received 1 Like on 1 Post
Default



STUNNING!
Old 10-12-2015, 12:19 AM
  #20  
jstyer
Rennlist Member
 
jstyer's Avatar
 
Join Date: Aug 2012
Location: Temple, TX
Posts: 1,063
Received 3 Likes on 3 Posts
Default

Is your chryo process a full heat treat, chryo-quench, and temper? Or are you primarily only chryogenically freezing the parts?
Old 10-12-2015, 12:22 AM
  #21  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

Originally Posted by jstyer
Is your chryo process a full heat treat, chryo-quench, and temper? Or are you primarily only chryogenically freezing the parts?
Full thermal cycle... Taken down slowly, held at max temp for an hour or so, then brought back up to, and (well) above room temperature. All in all most parts live for about 36 hours in an environment other than room temperature.
Old 10-12-2015, 03:18 PM
  #22  
Mathieu
AutoX
 
Mathieu's Avatar
 
Join Date: Dec 2014
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
Default

Looks like an awesome build!

I have a question; It seems to me that a lot of European engine builders don't go bigger than 102mm pistons, because they don't like thinner cylinder walls. Most of them use Mahle pistons and cylinders.

Your engine seems to be very bulletproof in every way... To get to a 4.1 engine with stock stroke, what pistons are you using? 106mm?

I am sure that you know what you are doing, I'm just trying to learn something
Old 10-12-2015, 03:28 PM
  #23  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

Originally Posted by Mathieu
Looks like an awesome build!

I have a question; It seems to me that a lot of European engine builders don't go bigger than 102mm pistons, because they don't like thinner cylinder walls. Most of them use Mahle pistons and cylinders.

Your engine seems to be very bulletproof in every way... To get to a 4.1 engine with stock stroke, what pistons are you using? 106mm?

I am sure that you know what you are doing, I'm just trying to learn something
Everyone builds different things, custom engines often take on the character of the designer, and builder.

That said, this engine uses proprietary LN Engineering Nickies cylinders. I assisted in the founding of LN in 1999 and have done 100% of their development personally. I still have the very first set of Nickies cylinders ever built in service on my 220HP, 2.6 liter 914 engine, stuffed in the back of my 356 Outlaw. After some 16 years, and service in 4 different engines, they are still perfect.

To a typical cast cylinder, asking them to stay straight over a long period of time just isn't something that is realistic. Fact is I have used up to 107mm Nickies even in forced induction applications with solid results.

The standard crankcase opening size of 109mm has been increased to fit these Nickies, which are built for this purpose, specifically. This helps to retain more wall thickness.

This thread is the first time I have ever pictured the things that it takes to make my engine work, and I will not be showing 100% of it, or explaining it. Things are different when the builder develops, and manufacturers his own components. Most all you see here are items that can't be easily bought off this shelf. Thats what makes this engine "built, not bought".

Keep in mind this car weighs 1800 pounds, the engine will push this car like nothing. If it were being build for a full weight 964, I would definitely alter the combo.
Old 10-12-2015, 03:48 PM
  #24  
Mathieu
AutoX
 
Mathieu's Avatar
 
Join Date: Dec 2014
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
Default

Thank you for the explanation!

Threads like this one are very interesting to follow!

Keep us updated on your progress
Old 10-12-2015, 03:55 PM
  #25  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

Originally Posted by Mathieu
Thank you for the explanation!

Threads like this one are very interesting to follow!

Keep us updated on your progress
Will do. Balancing is on my schedule for tomorrow, I'll photo document that process, too.


BTW- a facebook page was set up by the builder of the car to showcase the entire project. I will be posting other info, and photos there. Check it out:
https://www.facebook.com/BeckRaby-41...4547/timeline/
Old 10-13-2015, 07:03 PM
  #26  
Bill Verburg
Addict
Rennlist Member

 
Bill Verburg's Avatar
 
Join Date: May 2001
Posts: 12,254
Received 511 Likes on 351 Posts
Default

Originally Posted by Flat6 Innovations
.....
The standard crankcase opening size of 109mm has been increased to fit these Nickies, which are built for this purpose, specifically. This helps to retain more wall thickness.

.....
Nice build!!, a little different from the norm for these days. A friend just had you build an engine for his Boxster, he is thrilled w/ the quality of the work. Was at LRP last Fri but the car sat idle, he's chomping at the bit to get the break in done.

Just a little nit to pick, stock 964/993 cylinder base is 107mm, the RSR 102s use 109mm w/ the larger gasket and machined slot in the block.
Old 10-13-2015, 11:31 PM
  #27  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

Yes, the OE 3.6 spigot is 107mm. Commonly used larger bore cylinders use the standard 109mm boring diameter, and as you mention, the 3.8/ 102mm is also 109mm.

I was stating that the register size for these cylinders is larger than the standard 109mm, allowing for slightly thicker cylinders. Glad your friend loves the Boxster that we repowered for him!
Old 10-14-2015, 02:37 AM
  #28  
Hem
Instructor
 
Hem's Avatar
 
Join Date: Apr 2014
Location: Idaho
Posts: 140
Received 6 Likes on 4 Posts
Default

Originally Posted by Flat6 Innovations
This thread is the first time I have ever pictured the things that it takes to make my engine work, and I will not be showing 100% of it, or explaining it.
Tease.
Old 10-14-2015, 04:20 AM
  #29  
Undutched
Rennlist Member
 
Undutched's Avatar
 
Join Date: Apr 2014
Posts: 369
Received 17 Likes on 9 Posts
Default

Originally Posted by Flat6 Innovations

To a typical cast cylinder, asking them to stay straight over a long period of time just isn't something that is realistic. Fact is I have used up to 107mm Nickies even in forced induction applications with solid results.


Keep in mind this car weighs 1800 pounds, the engine will push this car like nothing. If it were being build for a full weight 964, I would definitely alter the combo.
I had wanted to hear something about use of Nickies in forced induction engines, even when I talked to LN, they couldn't give me any references.

1800 pounds?! 816KG?!?!!? Could you also elaborate a little on that side?
Old 10-14-2015, 08:39 AM
  #30  
Flat6 Innovations
Former Vendor
Thread Starter
 
Flat6 Innovations's Avatar
 
Join Date: Nov 2010
Location: Cleveland Georgia
Posts: 6,968
Received 2,282 Likes on 899 Posts
Default

I have been using Nickies for forced induction since 2000.

Yes, the car is a Beck GTS. Fully dressed it weighs 1800 pounds.
Here is the Facebook page for the vehicle build up:

https://www.facebook.com/BeckRaby-41...244547/?ref=hl











Quick Reply: 4.1 Flat 6 Innovations 964 Build Up Pictorial



All times are GMT -3. The time now is 10:22 PM.