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it's the little things... (and RS engine mounts)

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Old 05-14-2009, 10:34 AM
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elbeee964
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Default it's the little things... (and RS engine mounts)

Three years into this car and I'm still running across the odd, trivial thing that's missing -- and it's always the niggling little things -- forgotten on some wrench's work bench long ago...

Last night it was this:
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One of these two "Engine Mount Access Caps" was discovered MIA last night.
Looks like it's a $2 triviality.

Last night's project was installing RS engine mounts.
Easy evening's DIY work.
Stock, 15 yr-old mounts showed about 1/2-3/4" permanent sag after removal.
Engine support arm-ends checked out fine, w/o cracks.

Last edited by elbeee964; 05-14-2009 at 10:53 AM. Reason: support arm status
Old 05-14-2009, 11:32 AM
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Wachuko
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Wow... cool. Did not even know there were caps in there...
Old 05-14-2009, 12:42 PM
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elbeee964
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The caps push down into the tin's holes from the top (inside the engine bay), not from underneath.

(The reason I know this is,
A) that's how I took out the remaining one,
B) that's what the drawing shows,
C) I absent-mindedly tried pushing the cap back into place from under the car, it didn't easily go in, and then remembered (!!) that this wasn't the way it came out -- but thereby satisfying my DIY Rule: there must be at least ONE dead-end, hopelessly wrong, mis-assembly during the course of any new DIY project. Not discovering that misassembly doesn't mean it doesn't exist. It does.
Old 05-14-2009, 01:10 PM
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Wachuko
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Share a few photos. Remember to use the macro option
Old 05-14-2009, 02:31 PM
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elbeee964
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I'll post post-assembly photos mounts (& that supercilious access port plug.)

Sorry -- but I didn't snap any mid-installation pics.

But I'll recreate my (goofy-looking) hockey-puck-between-jack-and-engine-case-splitline lift scene (needed to support/adjust the engine/support arm's height during assembly.

Oh, and I'll picture the crappy, 16 yr-old stock mounts. All later.
Old 05-14-2009, 04:56 PM
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ThomasC2
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Originally Posted by Wachuko
Wow... cool. Did not even know there were caps in there...
same for me, never seen them before.
Old 05-14-2009, 07:23 PM
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boxsey911
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Originally Posted by ThomasC2
same for me, never seen them before.
Nor me, simply because there's never been any in mine since I got her. Probably a good job in my case because it likely saved me a lot of head scratching of how to access the nuts when changing the mounts.
Old 05-14-2009, 09:32 PM
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AOW162435
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Lonnie,
I installed a set of RS mounts this winter. When I purchased my 993 in '05, one of the first things I noticed was that the same access caps were missing. Promptly ordered from Sunset.





Andreas
Old 05-14-2009, 10:47 PM
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Richard Curtis
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I also just installed RS mounts (greatly improved the shifting action, especially downshifting). My original C2 mounts were also collapsed, but only about 3/8"). Don't remember seeing any of these access caps of which you speak. Photo?
Old 05-15-2009, 04:26 AM
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elbeee964
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Haven't driven these, yet.
But it's impressive the amount of space they open up in the their corner of the engine bay (vs. the stock mount cans.)
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Trying to show where the $2 plastic caps reside.
(Right underneath both mount/engine's mounting arms. My RH-side one is missing)
Porsche provides access holes/clearance to get to all the engine mount fasteners.
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the $2 plastic cap.
(964.106.237.01, 2 reqd.)
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There was a bit more gap (or, 'distention') showing yesterday when I took them out.
All the bolts associated with them were showing a surprising amount of surface corrosion.
(More corroded than any other bolts I've pulled from this car, by far.)
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hockey puck as lift cushion.
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Old 05-15-2009, 12:27 PM
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Those caps are missing in most of the 964s I see. They are a part of the cooling system, and prevent hot air off the exhaust system from mixing with the cooling air from above the car. It is probably not a problem at speed, but at idle after a high-power run, the exhaust system is red hot, and the air off the hot exhaust can mix with the cooling air when you need it most. I recommend replacing those plugs, and fixing any other air leaks in the baffles around the engine.
Old 05-15-2009, 02:21 PM
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ThomasC2
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I won't order those covers, can you imagine the extra weight of those things! ;-)
Old 05-18-2009, 04:26 AM
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elbeee964
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First impressions of the RS engine mounts as replacements to stock units:
  • Not a major difference in NVH (noise/vibration/harshness) over stock mounts. I was worried about this before the installation. It's a big relief to find this didn't turn out to be a problem. Negligible NVH change.
  • Going over jarring bumps (eg, train track crossings) gives a significant seat of the pants feel that there's something sturdily attached behind you. I found it to be a confidence-building feeling of solidity.
  • So far, I've noted no perceptible improvement in shifting ease or quality, despite other's reports of this. Seems to be unchanged against stock motor mounts.

Would recommend RS mounts if you'd like a more track 'immediacy-feeling' without annoying NVH concerns.
Also, because of sporadic engine mount arm fracture reports, you'll be prudent to include ongoing, periodic arm inspections for cracks if installing RS mounts. (Or have arm-reinforcing plates welded on.)
Old 05-19-2009, 03:05 PM
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ThomasC2
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gear shifting in corners on track was much more precise and better after my switch to the RS mounts. In some places on a lap I very often got a "protest" from the gearbox. That disappeared after the switch. for the overall shifting, and driving on the street there's no difference (at least compared to healthy stock mounts).
Old 05-19-2009, 05:07 PM
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Wachuko
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Nobody has said anything...

You need to clean that car! How can you expect us to see that with all that grime...


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