Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Broken engine :(

Thread Tools
 
Search this Thread
 
Old 06-17-2009, 09:12 PM
  #46  
banzaisan
Rennlist Member
 
banzaisan's Avatar
 
Join Date: May 2001
Location: Schaumburg, IL
Posts: 221
Received 1 Like on 1 Post
Default

David,

Sorry to hear about your engine. I was looking at your engine when I was over at Eurosport. One thing I'm convinced is that I won't be buying pump gas anymore. I will be using 100 octane from the track.

I hope you get your car back before Gingerman.

Dave
Old 06-17-2009, 10:09 PM
  #47  
Geoffrey
Nordschleife Master
 
Geoffrey's Avatar
 
Join Date: Dec 2001
Location: Kingston, NY
Posts: 8,305
Likes: 0
Received 12 Likes on 10 Posts
Default

I run 93 octane pump fuel in my race engines for years and have not had an issue with "bad gas". All of my 964 Cup car owners race on street fuel as well. I'm sure it can happen, but it would have been very bad gas to do the damage you are picturing. Detonation can be seen on the spark plugs and on the piston crowns, although I have seen it damage rings in a similar manner as the poor pictures you have. I think you'd need to inspect the parts in more detail to understand what happened. We check the end gaps of all of the P&C sets we use and very rarely do we alter them from the way the come from the box. I'd be surprised if an aftermarket chip would disable the knock sensor as most take the easy way out and only alter the main fuel and igntion tables. I can't think of a reason to disable the knock sensor on a chip designed for a factory stock engine.
Old 06-17-2009, 11:28 PM
  #48  
Chulo
Racer
 
Chulo's Avatar
 
Join Date: Apr 2006
Location: Chicago 'burbs
Posts: 491
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Geoffrey
I run 93 octane pump fuel in my race engines for years and have not had an issue with "bad gas". All of my 964 Cup car owners race on street fuel as well. I'm sure it can happen, but it would have been very bad gas to do the damage you are picturing. Detonation can be seen on the spark plugs and on the piston crowns, although I have seen it damage rings in a similar manner as the poor pictures you have. I think you'd need to inspect the parts in more detail to understand what happened. We check the end gaps of all of the P&C sets we use and very rarely do we alter them from the way the come from the box. I'd be surprised if an aftermarket chip would disable the knock sensor as most take the easy way out and only alter the main fuel and igntion tables. I can't think of a reason to disable the knock sensor on a chip designed for a factory stock engine.
Geoffrey - what if the car sat all winter without stabil, or something like that? Could water in the fuel cause this poor detonation?
Old 06-18-2009, 12:46 AM
  #49  
J richard
Rennlist Member
 
J richard's Avatar
 
Join Date: Jun 2001
Location: Arizona
Posts: 3,653
Received 43 Likes on 32 Posts
Default

I would only suspect the ring gap issue if it were a re-ring, as Geoffery stated the P&C sets are generally good out of the can, but I've seen similar results on a "full rebuild" and after measuring the gaps post mortem they were way too tight, and the "new" cylinders were obviously originals. Don't get me wrong if you have a serviceable set of P&C's it's absolutely fine to do, but it takes a different set of checks during assembly...I'm not saying the shop missrepresented anything but often people don't completely know what original servicable parts go back into a "rebuild" motor unless you get the build sheet & tech notes from the PO. I'd also check the squirters to see if that piston was getting cooling oil, this could be due to a lack of oil on the back of the piston, and subsequent superheating of the piston, causing the piston land to gall and eventually fail... again this would not be a fuel issue but a oil problem...I still have a hard time with it being bad gas...
Old 06-18-2009, 01:28 AM
  #50  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Originally Posted by Chulo
Geoffrey - what if the car sat all winter without stabil, or something like that? Could water in the fuel cause this poor detonation?
It had stabil in all winter and the gas was new.
Old 06-18-2009, 09:28 AM
  #51  
Geoffrey
Nordschleife Master
 
Geoffrey's Avatar
 
Join Date: Dec 2001
Location: Kingston, NY
Posts: 8,305
Likes: 0
Received 12 Likes on 10 Posts
Default

Geoffrey - what if the car sat all winter without stabil, or something like that? Could water in the fuel cause this poor detonation?
If you are treating your RACE car like that then you probably have other issues from poor maintenance... I pump my tank dry if the car is going to sit for a prolonged period of time and always start with fresh fuel. A race car environment is a hostile environment and you want everything as fresh as possible.
Old 06-18-2009, 09:35 AM
  #52  
Chulo
Racer
 
Chulo's Avatar
 
Join Date: Apr 2006
Location: Chicago 'burbs
Posts: 491
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Geoffrey
If you are treating your RACE car like that then you probably have other issues from poor maintenance... I pump my tank dry if the car is going to sit for a prolonged period of time and always start with fresh fuel. A race car environment is a hostile environment and you want everything as fresh as possible.
Agreed. David already answered he had stabil in it. Good idea for winter, though. Just pump it dry. Thanks.
Old 06-18-2009, 12:52 PM
  #53  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Originally Posted by Geoffrey
I run 93 octane pump fuel in my race engines for years and have not had an issue with "bad gas". All of my 964 Cup car owners race on street fuel as well. I'm sure it can happen, but it would have been very bad gas to do the damage you are picturing. Detonation can be seen on the spark plugs and on the piston crowns, although I have seen it damage rings in a similar manner as the poor pictures you have. I think you'd need to inspect the parts in more detail to understand what happened. We check the end gaps of all of the P&C sets we use and very rarely do we alter them from the way the come from the box. I'd be surprised if an aftermarket chip would disable the knock sensor as most take the easy way out and only alter the main fuel and igntion tables. I can't think of a reason to disable the knock sensor on a chip designed for a factory stock engine.
It is great to hear your experience. So, given that the engine was rebuilt by a reputable Porsche shop (including new Pistons and Cylinders) in 2004 if it is not bad gas is the most likely thing bad rings or something else.

Cheers

DR
Old 06-18-2009, 12:56 PM
  #54  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Originally Posted by banzaisan
David,

Sorry to hear about your engine. I was looking at your engine when I was over at Eurosport. One thing I'm convinced is that I won't be buying pump gas anymore. I will be using 100 octane from the track.

I hope you get your car back before Gingerman.

Dave
Thanks Dave, fingers crossed.
Old 06-18-2009, 12:58 PM
  #55  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Originally Posted by J richard
I would only suspect the ring gap issue if it were a re-ring, as Geoffery stated the P&C sets are generally good out of the can, but I've seen similar results on a "full rebuild" and after measuring the gaps post mortem they were way too tight, and the "new" cylinders were obviously originals. Don't get me wrong if you have a serviceable set of P&C's it's absolutely fine to do, but it takes a different set of checks during assembly...I'm not saying the shop missrepresented anything but often people don't completely know what original servicable parts go back into a "rebuild" motor unless you get the build sheet & tech notes from the PO. I'd also check the squirters to see if that piston was getting cooling oil, this could be due to a lack of oil on the back of the piston, and subsequent superheating of the piston, causing the piston land to gall and eventually fail... again this would not be a fuel issue but a oil problem...I still have a hard time with it being bad gas...
Thanks for the knowledge. I have the full build sheet and it is pretty comprehensive. Squirters is a good idea, I will ask.
Old 06-18-2009, 08:41 PM
  #56  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Originally Posted by Streetfighter
I might be over there on Friday of this week. I will keep an eye out for your car. I agree they do excellent work, I just go to them for parts. They hate me!
When you see it make sure you shield your eyes, it is scary!
Old 06-18-2009, 10:55 PM
  #57  
Chulo
Racer
 
Chulo's Avatar
 
Join Date: Apr 2006
Location: Chicago 'burbs
Posts: 491
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by banzaisan
David,

Sorry to hear about your engine. I was looking at your engine when I was over at Eurosport. One thing I'm convinced is that I won't be buying pump gas anymore. I will be using 100 octane from the track.

I hope you get your car back before Gingerman.

Dave
x2. Gingerman has a lot of G cars.. It'll be a great time. Best of luck getting it back together. Brian has yours (David), mine and Dave's right now. Our fate is in his hands...
Old 06-18-2009, 10:59 PM
  #58  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

I wonder if the fresh baked cookies I have been taking over every day will make a difference
Old 06-20-2009, 05:38 PM
  #59  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Update:

Well it is not definitive but we have several hypothesis we are pursing with the previous owner of the car and the shop that did the last re-build.

In the mean time Eurosport is putting things back together again with:

- race springs
- titanium valve guides
- new pistons and cylynders
- new bearings
- new rod bolts
- re-ground head
- Re-ground cam and cleaning all the little metal chips out of the engine (sounds expensive!!).

ANy other suggestions (bearing in mind I need to stay legal in Stock G).

Cheers

David
Old 06-29-2009, 10:05 PM
  #60  
rabjohns
Rennlist Member
Thread Starter
 
rabjohns's Avatar
 
Join Date: Feb 2003
Location: Tetonia, ID
Posts: 583
Received 4 Likes on 2 Posts
Default

Well the Eurosport guys did as promised and have my car back in time for my first race at Gingerman this weekend. Time to move on and forget about the pain and start enjoying the track. Thanks for all the help.

Cheers

David


Quick Reply: Broken engine :(



All times are GMT -3. The time now is 10:52 AM.