Notices
964 Forum 1989-1994
Sponsored by:
Sponsored by:

Top End rebuild on a 964 ????

Thread Tools
 
Search this Thread
 
Old 02-15-2007, 11:15 PM
  #46  
Geoffrey
Nordschleife Master
 
Geoffrey's Avatar
 
Join Date: Dec 2001
Location: Kingston, NY
Posts: 8,305
Likes: 0
Received 12 Likes on 10 Posts
Default

If the cylinder has cracked, then detonation has most likely occured. If the cylinder/head has been melted, then it is most likely a result of running lean. Both issues could exist together or separately, especially with old fuel. A leakdown test will give an indication of whether the intake or exhaust valve is not sealing, and whether the piston rings are good or not, and it will also tell you if something is cracked and leaking ie cracked cylinder or burned through.

Since initial diagnosis has determined that there is a problem with #4, the engine has to come out anyway. From there you can make a determination of what the cause is and what needs to be done. For now, anything else is just speculating...Simply replacing the parts is not sufficient, you'll need to determine exactly what caused the problem or it will happen again on a new engine.
Old 02-15-2007, 11:47 PM
  #47  
stevepaa
Rennlist Member
 
stevepaa's Avatar
 
Join Date: Nov 2005
Location: san jose california
Posts: 1,350
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Indycam
Fixing what does not need fixing is very foolish .
If he has good leak down numbers , why fix ?
.
Well, when I did mine I did not replace all my old oil hoses. Now I need too and have to take off the exhasut manifold to get to that one underneath. I should have done that when it was readliy available at rebuild.

On other parts like heads it would be to bring all of them up to same starting point again. He should at least get them all inspected.
Old 02-16-2007, 12:15 AM
  #48  
Indycam
Nordschleife Master
 
Indycam's Avatar
 
Join Date: Sep 2004
Location: not in HRM
Posts: 5,061
Likes: 0
Received 2 Likes on 2 Posts
Default

If the light stuff has gone , its not the same fuel anymore , when it is sprayed in it does not mix as well with the air , what is going to happen is lean .
Old 02-16-2007, 07:26 AM
  #49  
Red Line
Advanced
Thread Starter
 
Red Line's Avatar
 
Join Date: Feb 2007
Location: Orlando, Florida
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
Default .

He speaks the truth...............

The turbo system was removed on my last visit. The motor should be pulled out today. the leak down test showed that only #4 had any signs of a leakage. So we are going to start there to find out how this happened. When the leak down was proformed on #4 the air sounded like it was getting forced out of a crack behind the cooling fan blades on the right side. Maybe a ring is @ fault maybe not. The garage is very busy. So I should have some better info early next week.



Originally Posted by Geoffrey
If the cylinder has cracked, then detonation has most likely occured. If the cylinder/head has been melted, then it is most likely a result of running lean. Both issues could exist together or separately, especially with old fuel. A leakdown test will give an indication of whether the intake or exhaust valve is not sealing, and whether the piston rings are good or not, and it will also tell you if something is cracked and leaking ie cracked cylinder or burned through.

Since initial diagnosis has determined that there is a problem with #4, the engine has to come out anyway. From there you can make a determination of what the cause is and what needs to be done. For now, anything else is just speculating...Simply replacing the parts is not sufficient, you'll need to determine exactly what caused the problem or it will happen again on a new engine.
Old 02-16-2007, 12:35 PM
  #50  
Indycam
Nordschleife Master
 
Indycam's Avatar
 
Join Date: Sep 2004
Location: not in HRM
Posts: 5,061
Likes: 0
Received 2 Likes on 2 Posts
Default

"#4 the air sounded like it was getting forced out of a crack behind the cooling fan blades on the right side. Maybe a ring is @ fault maybe not."
If you hear air behind the fan , thats not a broken ring . A broken ring would be inside leak . What you hear is an outside leak . The cylinder has been "ventilated".

Are you going to get the oil test done ?
If you get the top end done and then find you should have done more later , penny wise ...
If the oil test comes back with bad news , you can fix up the problem now while the motors out .
The oil test is next to nothing money wise .
Old 02-16-2007, 12:45 PM
  #51  
TR6
Drifting
 
TR6's Avatar
 
Join Date: Jun 2006
Location: Dallas/FortWorth Texas
Posts: 3,438
Likes: 0
Received 1 Like on 1 Post
Default

For what its worth, I generally send out an oil sample to Blackstone every other oil change just as normal procedure. I'd rather have a running record of how my engines are wearing than wait for something to happen. Having a history of sample reports also gives you a good baseline so that if something does start changing on the next sample, I know what was "normal" for that engine from the previous samples. Its also helpful on resale to be able to supply a prospective buyer with several years of sample analysis.
Old 02-16-2007, 12:52 PM
  #52  
Indycam
Nordschleife Master
 
Indycam's Avatar
 
Join Date: Sep 2004
Location: not in HRM
Posts: 5,061
Likes: 0
Received 2 Likes on 2 Posts
Default

TR6
I would be so very happy to see a pile of oil sample reports , I might wet myself .
Old 02-16-2007, 03:27 PM
  #53  
stevepaa
Rennlist Member
 
stevepaa's Avatar
 
Join Date: Nov 2005
Location: san jose california
Posts: 1,350
Likes: 0
Received 1 Like on 1 Post
Default

I'd like to do the same. Who is Blackstone?
Old 02-16-2007, 04:26 PM
  #54  
TR6
Drifting
 
TR6's Avatar
 
Join Date: Jun 2006
Location: Dallas/FortWorth Texas
Posts: 3,438
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by stevepaa
I'd like to do the same. Who is Blackstone?
They do oil analysis. Email them to send you a collection kit and then when you change your oil, take a sample and mail it to them. About a week later they send you a detailed report and a paragraph of their interpretation of how your engine is wearing.
http://www.blackstone-labs.com/
Old 02-23-2007, 07:29 PM
  #55  
Red Line
Advanced
Thread Starter
 
Red Line's Avatar
 
Join Date: Feb 2007
Location: Orlando, Florida
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
Default Bad Gas Sucks

Originally Posted by Geoffrey
If the cylinder has cracked, then detonation has most likely occured. If the cylinder/head has been melted, then it is most likely a result of running lean. Both issues could exist together or separately, especially with old fuel. A leakdown test will give an indication of whether the intake or exhaust valve is not sealing, and whether the piston rings are good or not, and it will also tell you if something is cracked and leaking ie cracked cylinder or burned through.

Since initial diagnosis has determined that there is a problem with #4, the engine has to come out anyway. From there you can make a determination of what the cause is and what needs to be done. For now, anything else is just speculating...Simply replacing the parts is not sufficient, you'll need to determine exactly what caused the problem or it will happen again on a new engine.

Bad old Gas on a high boost motor

I'm getting ready for a top end re-build after I find a 3.6 C-2 cylinder. My only worry is if this kind of destruction happened in cylinder #4 will the other cylinders fail in the future if I don't replace them now. I really don't have the funds for all new cylinders. The pistons looked fine. I'm going to have the shop measure them to make sure they are round. I look over the #4 piston and it looks just fine no nicks. The only thing that makes me feel ok is that the leak down test on cylinder 1,2,3,5, and 6 came back OK. But I'm still a little worry about the future of those cylinders. I think the shop should tear down and inspect the rest of the motor and inspect the cylinder and heads before I go searching for just 1 cylinder.
Attached Images      

Last edited by Red Line; 02-25-2007 at 10:55 AM. Reason: .
Old 02-23-2007, 07:56 PM
  #56  
chancecasey
Burning Brakes
 
chancecasey's Avatar
 
Join Date: Aug 2005
Location: Austin TX
Posts: 1,090
Received 0 Likes on 0 Posts
Default

Since you didn't get an oil test, you need to check that #4 bearing. I don't know if a single detonation can smash one, but if it did, you're then looking at a complete rebuild as you'd have little metal bits in your oil system. It also may be just damaged and need replacing. Also, a good guy can put calipers into the case spigot and give the rod journal a quick measurement.

If the engine is out of the car, removing the other bank (leaving the cam housing attached to the heads) is not a lot of work - 1 hour tops. You can then take a peek at the heads, pistons, and cylinders.



Quick Reply: Top End rebuild on a 964 ????



All times are GMT -3. The time now is 04:14 AM.