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Increasing block stability with cement filling

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Old 10-26-2012, 08:05 AM
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KSira
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Default Increasing block stability with cement filling

Since my engine broke a piston ring and a new engine needs to be built, I am toying with different ideas for an engine build. Does anyone have any experience with cement filling a 3.0 block on a 16V engine? I where wondering how much that would increase the stability of the engine block in a high powered engine. Not just the cylinder stability but the torsion strength of the engine block itself.
Old 10-26-2012, 08:25 AM
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Adonay
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I would not use cement but a blockfiller compound instead if possible.

"blown 944"
Has lots of information on this area maybe its worth looking at his engine build and maybe even send him a PM. I am sure he wil chime inn here anyways.
Old 10-26-2012, 08:38 AM
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KSira
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Originally Posted by Adonay
I would not use cement but a blockfiller compound instead if possible.

"blown 944"
Has lots of information on this area maybe its worth looking at his engine build and maybe even send him a PM. I am sure he wil chime inn here anyways.
Cement was used in lack of a better word. I assume some sort of epoxy high strength two component stuff would be much better.
Old 10-26-2012, 01:38 PM
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Scott H
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You don't need it on the 3L blocks, the floor is raised and the deck is stronger due to the siamesed cylinders.
Old 10-26-2012, 02:14 PM
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95ONE
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Originally Posted by Scott H
You don't need it on the 3L blocks, the floor is raised (THICKER) and the deck is stronger due to the siamesed cylinders.
This.. exactly this. No need. Unless you're looking for 700hp?
Old 10-26-2012, 02:58 PM
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V2Rocket
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Originally Posted by 95ONE
This.. exactly this. No need. Unless you're looking for 700hp?
Well, if filling the siamesed block might be good for supporting 700HP, would it not be a prudent idea anyways for say 400HP? Overbuilding things is seldom a bad idea...even only a little bit could make enough of a difference to make the motor last another 50k miles.
Old 10-26-2012, 03:25 PM
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odb812
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Originally Posted by V2Rocket_aka944
Well, if filling the siamesed block might be good for supporting 700HP, would it not be a prudent idea anyways for say 400HP? Overbuilding things is seldom a bad idea...even only a little bit could make enough of a difference to make the motor last another 50k miles.
It's not as simple as filling=good, no filling=bad. You fill the block cylinder stability at the expense of cooling so staying as close to the tolerances required is best.
Old 10-26-2012, 04:35 PM
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KSira
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An extremely hot summer day here is 86F in the sun, and that is maybe 3 days a year. Normal summer temp is 63-74F and I have a 60row oil cooler to help cool the engine down. So based on that would the benefit of block filler outweigh the loss in cooling capacity? As I understand it most of the heat is at the top of the cylinder anyway.
Old 10-26-2012, 04:56 PM
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blown 944
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How much boost and hp are you looking for?

There are better fillers. I can't remember the name of the next epoxy I'm using but it has been used successfully for quite awhile in turbo 5.0 fords. Heavy equipment backing material.

Myself, I would still fill the 3.0 some. I've had great succes with it in the 2.5 and wouldn't want to risk it. But that's just me.
Old 10-26-2012, 05:08 PM
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KSira
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Originally Posted by blown 944
How much boost and hp are you looking for?

There are better fillers. I can't remember the name of the next epoxy I'm using but it has been used successfully for quite awhile in turbo 5.0 fords. Heavy equipment backing material.

Myself, I would still fill the 3.0 some. I've had great succes with it in the 2.5 and wouldn't want to risk it. But that's just me.
probably in the 550-600whp range. But anything over 500whp is a success to me. In my mind a more stable block means less chance of having problems. It would be nice to actually drive the car for a change!!
Old 10-26-2012, 05:14 PM
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wow I never thought of grouting our little engines. I've done it in years past for cast iron small block Chevy drag motors (think stroked 13 to 1 engines with a high lift roller cam). We always had cooling concerns though not critical since they were purpose built engines.
Old 10-26-2012, 05:42 PM
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blown 944
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Originally Posted by KSira
probably in the 550-600whp range. But anything over 500whp is a success to me. In my mind a more stable block means less chance of having problems. It would be nice to actually drive the car for a change!!


8 or 16 valve? If 8 valve I'd probably do it. For 16 valve, I'm not so sure. Either way I would sleeve it myself , because I don't like aluminum cylinders.

500 real hp shouldn't be too hard with the bigger engin and a decent head.
Old 10-26-2012, 05:48 PM
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KSira
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Originally Posted by blown 944
8 or 16 valve? If 8 valve I'd probably do it. For 16 valve, I'm not so sure. Either way I would sleeve it myself , because I don't like aluminum cylinders.

500 real hp shouldn't be too hard with the bigger engin and a decent head.
16V, my choice is either 3.0 16V or a Darton MID sleeved 2.5 8V with ported head and upgraded cam. 3.0 16V with sleeves is simply to expensive.
Old 10-26-2012, 06:07 PM
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blown 944
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A big bore stroked 2.5 should get you there with some real head work as an 8v on good fuel.



Thats what i have and rven at this elevation its been fine for that power level.

A 3.0 16v should make it much easier, but again, I'm not a fan of the aluminum cylinder walls. To fragile IMO. Not worth the risk to me.
Old 10-26-2012, 08:17 PM
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The stuff is called hardblock I believe. The only people I know that use it are people building dedicated drag motors.


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