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Building Aluminum Torque Tube.

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Old 11-16-2022, 12:37 AM
  #181  
boost feen
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Looks good what size Alloy tube did you. End up buying for the transition piece and dull length tube?
Old 11-16-2022, 10:21 AM
  #182  
H.F.B.
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Originally Posted by 333pg333
There's always cu$tom carbon fibre!
yes, a carbon fibre TT drive shaft was also a consideration, but you need much more time and effort for a proper bearing solution. The carbon fibre shaft is probably a bit thicker.
If there is an easy pnp carbon solution available let me know.

Originally Posted by boost feen
Looks good what size Alloy tube did you. End up buying for the transition piece and dull length tube?
Aluminium Round Tube 3.1/2" x 1/4" and 4" x 1/4". The OEM bearings are a tight fit, but they fit.
Old 11-16-2022, 04:38 PM
  #183  
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Originally Posted by H.F.B.
Here is the intermediate result of my aluminium TT build.

1.) Buy an aluminium tube


2.) Buy another aluminium tube plus an alu sheet


3.) Remove the old steel tube



4.) Insert the modified second aluminium tube





5.) Insert the long tube.


6.) Still not finished, still a bit too long. Will cut it down to the proper length and weld the parts together.


But even now it's ridiculously light.
Currently I'm looking for a shop who can fabricate a titanium TT drive shaft for me.
Stay tuned.
Great work! I am interested in one if you can make more, especially with the titanium driveshaft. I live in Sweden, are you in Germany?
Old 11-17-2022, 12:38 PM
  #184  
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Pm sent
Old 11-20-2022, 08:09 PM
  #185  
michaelmount123
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I investigated building a CF torque tube years ago. It was doable, but I guess other things got in the way. CF tubing is not terribly expensive and is available from a number of sources with a suitable I.D. Here's one (of many):
https://www.qa1.net/oem-industrial/carbon-fiber-tubing

Since I was using a G31 type gearbox, both square end plates were easy, Even using end plates/housings like above should not be a big problem. There is epoxy and mechanical means to attach. See how CF driveshafts are constructed. They have steel ends to accommodate the U-joints and joining the CF tube to the steel ends is not a failure point. They accommodate big HP too.

I considered a CF drive shaft, but decided it was too rigid for the application. The shaft needs to flex a bit, same as axles.

This is just more food for thought.
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Old 12-02-2022, 04:15 PM
  #186  
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Another update. Basically ready to go, but I'm still looking for a titanium shaft. Good things take sometimes some time..,



TT Bellhousing

Flange

Flange
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Old 12-20-2023, 02:44 PM
  #187  
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Just wanted to let you know the finished project. Sorry for the late update. I bought the material from www.smithshp.com.



944 Aluminium Torque Tube with Titanium drive shaft.
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Old 12-20-2023, 03:18 PM
  #188  
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This is awesome! Congrats on getting it done. What’s the weight savings?
Old 12-20-2023, 03:23 PM
  #189  
V2Rocket
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guessing its all around 10kg? very cool.
Old 12-20-2023, 04:00 PM
  #190  
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Yep. Around 22 lbs I guess. My luggage scale shows a tad over 15 kg now. Don't know how accurate this is. My 968 Tiptronic TT weighs 28kg --> https://rennlist.com/forums/944-turb...l#post17454725


Aluminium TT on luggage scale
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Old 12-20-2023, 07:03 PM
  #191  
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would aluminum be a poor choice for the driveshaft as well? an identically-sized 6061 rod machined for splines and the pilot nose would weigh around a third what the steel one does.



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