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The LS1 swap has begun

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Old 09-12-2010, 01:28 PM
  #211  
TonyG
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What's the deal with the header collector? Do they bolt onto the primaries?

TonyG
Old 09-13-2010, 01:10 AM
  #212  
onspeed
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Originally Posted by arthropraxis
You can do LT or LS. The headers have to be CARB legal in his state.
i meant long tubes
Old 09-13-2010, 09:04 AM
  #213  
arthropraxis
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The set of headers I have are longer than those just becaues the collectors are welded to the tubes . I think long tube headers are just a space issue. I have seen one set someone made but they were not in a car.
Old 09-13-2010, 10:02 AM
  #214  
docwyte
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I haven't seen the collectors yet Tony. I assume they bolt to the primaries and neck down to then bolt to the cats.

Yep, I have to run all the emissions stuff in my state, that's why I have the smog pump fittings on them. These are as long tube as I can run and still fit everything properly.

They are the S&P headers, fit very well!

The oil pan has finally arrived, so hopefully everything is going into the car and it will fire soon!

Oh and Greg, it'll definitely fit!
Old 09-13-2010, 10:06 AM
  #215  
DVC
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Long tube headers on the 944 LS2:

Old 09-13-2010, 10:11 AM
  #216  
docwyte
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Damn those are impressive!
Old 09-13-2010, 11:25 AM
  #217  
Duke
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Very nice header/exhaust setup.
Old 09-13-2010, 05:54 PM
  #218  
onspeed
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agreed. If you were going for just maximum raw horsepower, i'd definitely suggest LT and true duals. Some guy on ls1tech did a comparison on his h/c car and i think he gained something ~15 HP with true duals and dumping the exhaust by the axle. but again, i don't know if the effect will be as drastic with the 944 since there's less bends... and no over axle bend.

also, you said you're trying to stay within 380 so you're probably fine as is.

DVC, what headers are those? and how'd you get them to come together like that?
Old 09-14-2010, 11:23 AM
  #219  
LS1Porch
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Originally Posted by onspeed
agreed. If you were going for just maximum raw horsepower, i'd definitely suggest LT and true duals. Some guy on ls1tech did a comparison on his h/c car and i think he gained something ~15 HP with true duals and dumping the exhaust by the axle. but again, i don't know if the effect will be as drastic with the 944 since there's less bends... and no over axle bend.
Over a comparably-sized single? I would be really surprised. If he went from a single 3" to dual 2.5" i could see a hp gain (just from a cfm of airflow standpoint), but just having dual pipes isn't an advantage. In fact, it destroys velocity, which affects scavenging:



Here's the link in the picture, has some nifty calculators:
http://www.engineeringtoolbox.com/da...ion-d_646.html

On a v8, the only reason i would go with duals is for sound...but then, i also have no complaints about the sound from my single 3.5"
Old 09-14-2010, 11:38 AM
  #220  
docwyte
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I believe Tony found a +15rwhp gain going from a single 3" to dual 2.5" exhaust. That's why I did it...
Old 09-14-2010, 05:34 PM
  #221  
LS1Porch
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Originally Posted by docwyte
I believe Tony found a +15rwhp gain going from a single 3" to dual 2.5" exhaust. That's why I did it...
Right, but again that's going from a smaller exhaust to a bigger exhaust:

Area (pi x r^2):
3" single: 1.5^2 x 3.1415926.. = 7.0685...
2.5" duals: 1.25^2 x 3.1415926.. x 2 = 9.81747...
3.5" single: 1.75^2 x 3.1415926.. = 9.6211...

So my point is, duals aren't necessarily better than a single--and on paper at least, they have a decreased velocity, which would negatively affect scavenging.

In the end though, who cares. These are street motors, not F1 engines.
Old 09-14-2010, 06:42 PM
  #222  
TonyG
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And the 2.5" duals still have a greater area than a single 3.5" (even if only by a little bit).

But the deal was the engine felt "flat" on top with the single 3". The duals added the power where it needed to be.

The other thing that help the top end was eliminating the sharp 90 degree bend in the intake (to clear the hood latch). But cutting out the hood latch and going straight from the throttle body to the MAF & Air filter I picked up another 7+RWHP ish... All up top.

Plus... it gave me an excuse to use a glass hood which saved a TON of weight (up high weight).

TonyG




Originally Posted by LS1Porch
Right, but again that's going from a smaller exhaust to a bigger exhaust:

Area (pi x r^2):
3" single: 1.5^2 x 3.1415926.. = 7.0685...
2.5" duals: 1.25^2 x 3.1415926.. x 2 = 9.81747...
3.5" single: 1.75^2 x 3.1415926.. = 9.6211...

So my point is, duals aren't necessarily better than a single--and on paper at least, they have a decreased velocity, which would negatively affect scavenging.

In the end though, who cares. These are street motors, not F1 engines.
Old 09-14-2010, 06:44 PM
  #223  
2bridges
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Originally Posted by LS1Porch
Over a comparably-sized single? I would be really surprised. If he went from a single 3" to dual 2.5" i could see a hp gain (just from a cfm of airflow standpoint), but just having dual pipes isn't an advantage. In fact, it destroys velocity, which affects scavenging:



Here's the link in the picture, has some nifty calculators:
http://www.engineeringtoolbox.com/da...ion-d_646.html

On a v8, the only reason i would go with duals is for sound...but then, i also have no complaints about the sound from my single 3.5"
A 2.5 dual exhaust with a properly placed x pipe will have different characteristics than the "on paper" calculations of two 2.5" pipes. Personally I would not even consider a single 3" for an LS converted car.

Definitely worth the effort Doc, is the right way to do it
Old 09-14-2010, 06:55 PM
  #224  
LS1Porch
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I don't have a single 3" exhaust, nor was i advocating for a single 3". I'm talking about a single 3.5", which is what i have
It fits better than duals, it's cheaper than duals, it has a higher exhaust velocity than duals, and in terms of pipe area it's only a tiny bit smaller than 2.5" duals (though if we were to really test them out, i think velocity would more than make up for the size difference).

Edit: by the way, i'm not saying anything bad about duals. I'm just saying that "dual exhaust" isn't necessarily a performance feature. A high flowing exhaust is what matters--whether it has one pipe, two pipes, eight pipes, or 100 pipes.

Edit again, here you go:
1. For avoiding significant restriction from back pressure, the pipe should flow at least 2.2CFM per horsepower produced.
2. A straight pipe will flow ~115CFM per square inch of area (using inside diameter of the pipe)
-(Courtesy of David Vizard)

I'm not going to measure the inside diameter of pipe, but just using the outside pipe diameters:
Dual 2.5" pipes = 9.8 x 115 = 1127 cfm / 2.2 cfm per horsepower = 512 horsepower capable
Single 3.5" pipe = 9.6 x 115 = 1104 cfm / 2.2 cfm per horsepower = 501 horsepower capable

Since we're all talking about 400hp engines here, there is no difference. If you approached the 500hp mark, i would move to a larger exhaust whether i had 2.5" duals or a 3.5" single.

...but don't let me stop you from enjoying the extra 11 horsepower that a 2.5" dual exhaust system could hypothetically handle :P
Old 09-14-2010, 07:05 PM
  #225  
2bridges
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Originally Posted by LS1Porch
I don't have a single 3" exhaust, nor was i advocating for a single 3". I'm talking about a single 3.5", which is what i have
It fits better than duals, it's cheaper than duals, it has a higher exhaust velocity than duals, and in terms of pipe area it's only a tiny bit smaller than 2.5" duals (though if we were to really test them out, i think velocity would more than make up for the size difference).

Edit: by the way, i'm not saying anything bad about duals. I'm just saying that "dual exhaust" isn't necessarily a performance feature. A high flowing exhaust is what matters--whether it has one pipe, two pipes, eight pipes, or 100 pipes.
gotcha - I saw your chart with 2.5" vs 3" and assumed

Would love to hear/see back to back dyno of two 2.5, vs one 3.5 - would be curious about backpressure/low end/mid range comparisons. I suspect the twin muffler of a dual may have as good mid with a reduced backpressure benefit on top.


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