Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

ISV replace without pulling intake?

Thread Tools
 
Search this Thread
 
Old 11-02-2009, 12:47 PM
  #1  
toddk911
Drive-by provocation guy
Rennlist Member
Thread Starter
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Question ISV replace without pulling intake?

Is it possible?

Has anyone done it without pulling intake?
Old 11-02-2009, 01:08 PM
  #2  
ramius665
Rennlist Member
 
ramius665's Avatar
 
Join Date: Nov 2006
Location: Waldorf, MD
Posts: 2,077
Likes: 0
Received 1 Like on 1 Post
Default

Never tried it, but I don't know how you could loosen the ISV bracket w/o having the intake off. It would probably make the job take longer than just removing the intake, IMO.
Old 11-02-2009, 01:24 PM
  #3  
blown 944
Race Car
 
blown 944's Avatar
 
Join Date: Jul 2007
Location: Firestone, Colorado
Posts: 4,826
Likes: 0
Received 4 Likes on 4 Posts
Default

Pulling the intake is so easy ... c'mon

Leave the fuel rail attached to it and just undo the bolts to the cam tower. Along with all other attachment I can usually have it off (actually folded over the cam tower) in 5 minutes.
Old 11-02-2009, 02:13 PM
  #4  
sebastian944
Rennlist Member
 
sebastian944's Avatar
 
Join Date: May 2008
Location: Toronto, Canada
Posts: 1,211
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by blown 944
Pulling the intake is so easy ... c'mon

Leave the fuel rail attached to it and just undo the bolts to the cam tower. Along with all other attachment I can usually have it off (actually folded over the cam tower) in 5 minutes.
My mechanic took the intake off and the fuel rail and the injector wiring got all messed up he couldn't figure out what the problem was. He thought it was the computers but they were not. I also paid 5 hrs labour to fix the turbo oil feed because he had to take the fuel rail & intake off.

My new mechanic fixed the wiring problem but he also said if the intake get's pulled off again then 'all bets are off'
Old 11-02-2009, 02:25 PM
  #5  
Chris White
Addict
Rennlist Member

Rennlist Small
Business Sponsor

 
Chris White's Avatar
 
Join Date: Jul 2001
Location: Marietta, NY
Posts: 7,505
Likes: 0
Received 36 Likes on 27 Posts
Default

Maybe if you use a cutting torch....

If your mechanic has a problem with removing the intake manifold then you should have a problem with your mechanic...
Old 11-02-2009, 02:34 PM
  #6  
rlm328
Rennlist Member
 
rlm328's Avatar
 
Join Date: Aug 2007
Location: Houston, Texas
Posts: 6,305
Received 309 Likes on 206 Posts
Default

What Chris said in regards to your "mechanic". It is less than a 5 minute job to get it off. I have had mine off several times with and without the fuel rail.
Old 11-02-2009, 02:50 PM
  #7  
sebastian944
Rennlist Member
 
sebastian944's Avatar
 
Join Date: May 2008
Location: Toronto, Canada
Posts: 1,211
Likes: 0
Received 1 Like on 1 Post
Default

Yeah i have since moved to another mechanic... but the mechanic came highly recommended from rennlist. But I'm much happier with the new one.
Old 11-02-2009, 03:13 PM
  #8  
sebastian944
Rennlist Member
 
sebastian944's Avatar
 
Join Date: May 2008
Location: Toronto, Canada
Posts: 1,211
Likes: 0
Received 1 Like on 1 Post
Default

****! sorry i was wrong i just went to check the invoice.... it was 6.5 hrs for changing belts, rollars, water pump, thermostat,all seals. It was 2 hrs for fixing oil leak at turbo, remove intake.
Old 11-02-2009, 03:32 PM
  #9  
User 52121
Nordschleife Master
 
User 52121's Avatar
 
Join Date: Mar 2006
Posts: 8,695
Received 134 Likes on 91 Posts
Default

Originally Posted by ramius665
Never tried it, but I don't know how you could loosen the ISV bracket w/o having the intake off. It would probably make the job take longer than just removing the intake, IMO.
Bracket?

Hmmm. My ISV isn't full-on attached/bolted down to anything. The ISV itself has a bracket wrapped around it, and the bracket has these little rubber nubs on one side. Then, bolted to the block, is another bracket, also with rubber nubs on it. When the ISV is "in place", the two rubber nubs line up. From what I can tell, these separate nubs were never one nub at some point in time, they look like they're meant to be this way. The only thing that keeps the ISV in position is the ISV hoses themselves (sorta like the heater control valve.)

So at least on my car, if I pull/tug on the hoses, I can get the ISV out from under the intake manifold towards the front of the motor.
Old 11-02-2009, 04:24 PM
  #10  
toddk911
Drive-by provocation guy
Rennlist Member
Thread Starter
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Jim: After more looking it appears that mine is in there "loose' also; just attached by hoses and not bolted down.

Hey Blown: well, I did not think about pulling with fuel rail still attached. that would make it a much easier job.
Old 11-02-2009, 05:57 PM
  #11  
ramius665
Rennlist Member
 
ramius665's Avatar
 
Join Date: Nov 2006
Location: Waldorf, MD
Posts: 2,077
Likes: 0
Received 1 Like on 1 Post
Default

OmniGLH,
You're partially correct. The "nub" that you're referring to is a solid piece of rubber with studs on each end. If yours line up, it's because the rubber is broken. I don't have the part number in front of me, but they're about $5/ea from pelicanparts. Not that it will negatively affect the longevity of the ISV, but if you're in there it's worth the $10.
Old 11-02-2009, 06:50 PM
  #12  
Luis de Prat
Rennlist Member
 
Luis de Prat's Avatar
 
Join Date: Jun 2001
Location: Barcelona
Posts: 9,714
Received 7 Likes on 7 Posts
Default

Originally Posted by toddk911
Is it possible?
Yes.

Originally Posted by toddk911
Has anyone done it without pulling intake?
I have.

It does require some patience and dexterity, but where there's a will, there's a way.
Old 11-02-2009, 07:17 PM
  #13  
User 52121
Nordschleife Master
 
User 52121's Avatar
 
Join Date: Mar 2006
Posts: 8,695
Received 134 Likes on 91 Posts
Default

Originally Posted by ramius665
OmniGLH,
You're partially correct. The "nub" that you're referring to is a solid piece of rubber with studs on each end. If yours line up, it's because the rubber is broken. I don't have the part number in front of me, but they're about $5/ea from pelicanparts. Not that it will negatively affect the longevity of the ISV, but if you're in there it's worth the $10.
Really?

The nubs on both brackets look like they were intended to be separate. I mean, they're perfectly smooth, with perfect edges. It doesn't at all look like it's failed and just worn smooth.

I'm gonna have a look at the fiche diagrams... now I'm intrugued.
Old 11-02-2009, 08:21 PM
  #14  
ramius665
Rennlist Member
 
ramius665's Avatar
 
Join Date: Nov 2006
Location: Waldorf, MD
Posts: 2,077
Likes: 0
Received 1 Like on 1 Post
Default

They're called: Bonded Rubber Mounting (Idle Stabilizer) x2 928 110 191 10

The only reason I know that they are one piece: They were so burned up from the engine fire that I had to research WHAT they were to figure out how to replace them.
Old 11-02-2009, 08:23 PM
  #15  
User 52121
Nordschleife Master
 
User 52121's Avatar
 
Join Date: Mar 2006
Posts: 8,695
Received 134 Likes on 91 Posts
Default

Well I'll be!

Ok. I guess in the interim I can just try zip-tieing it down...


Quick Reply: ISV replace without pulling intake?



All times are GMT -3. The time now is 03:55 AM.