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2.7 darton wet sleeved motor with custom JE pistons

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Old 04-27-2008, 08:49 PM
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DFASTEST951
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Get in touch with Evil944t, Dave McGrath. He can make what you need.
Old 04-27-2008, 10:45 PM
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Geneqco
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Originally Posted by nize
i've run into a snag. during re-assembly i found out the balance shaft covers do not match the block. when i put them together and torqued the bolts down, i found i could not manually turn the balance shafts. it took a 3-foot breaker bar to turn them. thus, i've asked the owner of the donor motor to see if he could track down the matching covers that go with this block. if they can't find them, i'm at a loss of what to do.

anyone got suggestions?
LR have just released a delete kit... that would be one option:

http://www.lindseyracing.com/mm5/mer...=BALANCEDELETE
Old 04-27-2008, 11:49 PM
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ehall
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Originally Posted by DFASTEST951
Get in touch with Evil944t, Dave McGrath. He can make what you need.
DAMMIT Joe! Get a transmission already!

Oh, and yeah, Dave can probably help you out nize.
Old 04-28-2008, 12:11 PM
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brad-cam
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Originally Posted by nize
i've run into a snag. during re-assembly i found out the balance shaft covers do not match the block. when i put them together and torqued the bolts down, i found i could not manually turn the balance shafts. it took a 3-foot breaker bar to turn them. thus, i've asked the owner of the donor motor to see if he could track down the matching covers that go with this block. if they can't find them, i'm at a loss of what to do.

anyone got suggestions?
Just a wild shot - I reassembled one of these motors (the covers did match the block) and couldn't turn the balance shaft. When I checked it carefully, I realized that the balance shaft had been tweaked during shipping of the block to me. The shafts stick out so they must have dropped it or pushed it up against something. Not sure about the history of your engine, but be sure the shafts are absolutely true.
Old 04-28-2008, 12:50 PM
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nize
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the shafts are coming out of my original engine (and going into this donor engine), so i know they are true.

if the matching covers can't be located, it looks like i have two options;

1) re-bore the block's balance shaft tunnels with these mis-matched covers installed so they'll match (would probably require oversized bearings? how does this work?)

2) run without balance shafts, which is not advised on a street car, especially one with a bored motor.

pulling my hair out here now. blah.
Old 04-28-2008, 12:59 PM
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cruise98
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Nize:

There are oversized bearings/bushings available, but they are for shafts that have been turned down to an undersized diameter, not for a thicker bearing bore diameter.

You will have to re-surface the covers and rebore the bearing locations. Also, the bore at the block/cover mating area where the front b.s. housing fits will have to be dealt with to be sure it is centered with the rear bearing so the shaft will run straight.

It is not really that complicated, but the machinist must know what he is doing, and have the correct boring equipment.
Old 04-28-2008, 01:15 PM
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fortysixandtwo
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The machine shop you used should be able to machine the covers to match the block. It's a shame that you have to pull it appart again to do the machining.
Old 04-28-2008, 04:20 PM
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evil 944t
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Originally Posted by fortysixandtwo
The machine shop you used should be able to machine the covers to match the block. It's a shame that you have to pull it appart again to do the machining.
+1

As I said in my pm,

"The covers would need to be decked, possibly the block, and then you would have to line bore them. I'm assuming the block is assembled so, that would mean you would need to take it back down and then it would have to be re cleaned etc..

I'm sure the machine shop that did your work, could do this for you. "

You don't use oversize bearings as your changing the block and BS covers line bore/dimension not the BS diameter.
Old 05-01-2008, 02:41 PM
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nize
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i figured out how to get them to fit better. re-assembly is progressing again. more info on fitting here;
https://rennlist.com/forums/944-turbo-and-turbo-s-forum/396772-balance-shaft-torque-confirm.html

thanks for everyone's suggestions!
Old 05-05-2008, 04:32 AM
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nize
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assembled !

Old 05-05-2008, 04:40 AM
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nize
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Old 05-05-2008, 04:49 AM
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nize
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Old 05-05-2008, 09:10 AM
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That's quick work!
Old 05-05-2008, 12:55 PM
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blown 944
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very nice
Old 05-08-2008, 04:54 AM
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nize
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car runs and sounds great! will post dynos as soon as it's broken in.


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