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Alternator cooling duct question

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Old 08-15-2005, 02:56 PM
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Porsche-O-Phile
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Default Alternator cooling duct question

Hey, anyone know offhand what the size of the alternator cooling duct is? I picked up a 2-1/2" dia. duct yesterday (generic air duct) to replace my mashed/mangled/crushed/fraying/grease-saturated/chewed-up/scorched/discombobulated/f-ed up/deteriorating/failing old one yesterday. I brought the old duct into the store and matched it up as closely as I could with the assortment of sizes and it looks like a 2-1/2" will work, but I just haven't crawled under there yet to install it. Anyone done this? Just want to make sure it's likely to fit before I take it out of the package and render it non-returnable. Thanks.
Old 08-15-2005, 03:08 PM
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ehall
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I just measured the stock one and it was 6 inches across. (outside diam) Hose connection is 2 1/4.

Unless I'm thinking of a diff. part (I'm talking about the b;ack think on back of the Alt.)
Old 08-15-2005, 03:12 PM
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z3bra
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It's 60 mm on both the alternator and the bumper end. 2.36 inches and change. 2 1/4 would be ideal as long as it's relatively flexible, but there isn't such a critter in any good hose materials.

Worst case use JB weld or something and build up the outside of the ducts enough that you can get the 2 1/2" hose to crimp down decently. It may not be pretty but it'l work fine and give you the option of using pretty much any kind of duct hose if you want to. Seems like just about everything is available in 2 1/2" hose.
Old 08-15-2005, 03:45 PM
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Okay yea - I might need to add a little PVC sleeve or something but I'll try it. I actually noticed the clamp I took off the stock hose was a TAD smaller than the 2-1/2" one, but it still might work. If not I'll look for some way to build up a sleeve / adaptor ring. I actually looked for 2-1/4" dia. hose but no dice.
Old 08-15-2005, 03:48 PM
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emwporsche
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My duct dissappeared.
Old 08-15-2005, 04:04 PM
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Do you leave the body pans & batwing on or off?
Old 08-15-2005, 05:14 PM
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Jaak Lepson
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IIRC when I replaced mine on a hoist, we took off the belly pan.
Old 08-15-2005, 05:28 PM
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Well I have mine off, I was just wondering for emwporsche how he lost the duct if the pans were on. . . IIRC the duct is protected from below by the batwing and front portion of the pan.
Old 08-15-2005, 05:47 PM
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I used a piece of brake cooling duct to replace mine. It happened to be lying around in my specialist's workshop but it was the brown stuff Demon Tweeks sell in the UK. It fitted so well I only put a hose clamp on the body end.

http://www.demon-tweeks.co.uk/catalo...ODE=SAMSFD-025
Old 08-15-2005, 06:24 PM
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gstreev
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Mine feel off when trying to charge my A/C, its very hard to get at the clamp and I haven't
been able to get it back on.
Old 08-15-2005, 08:33 PM
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emwporsche
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no I work on my car so often that I keep it off.

once everything gets smoothed out I will add it back on.
Old 08-15-2005, 10:04 PM
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I believe this is what you are looking for ...
http://www.mcmaster.com/nav/enter.as...pe=&catnum=111
javascript:TargetLink('TR526','tr','PT5261','53335K12');
Part # 53335K12
If you do a search you will see who discovered this hose
He did it and it worked
regards
Ed
Old 08-15-2005, 10:11 PM
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Originally Posted by Crazy Eddie
I believe this is what you are looking for ...
http://www.mcmaster.com/nav/enter.as...pe=&catnum=111
javascript:TargetLink('TR526','tr','PT5261','53335K12');
Part # 53335K12
If you do a search you will see who discovered this hose
He did it and it worked
regards
Ed
That's the ticket.
Old 08-15-2005, 10:30 PM
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meanmaroon951
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i know the cowl that goes on the altenator is a SON OF A BI*TCH to get off and on , with the a/c compressor on. Does anyone know if this thing really helps that much
Old 08-15-2005, 10:31 PM
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streckfu's
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It does add life to you alternator, especially if you ever visit the track.


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