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Is the term "billet" incorrectly used to sell products?

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Old 12-15-2004, 05:57 PM
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NZ951
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Default Is the term "billet" incorrectly used to sell products?

My understanding of billet is a sqaure block of metal that may be machined or rolled etc to form a desired shape. So this way avoids welding. Meaning a potentially stronger product.

Is this wrong?

Have I been tricked by vendors into thinking its something else?
Old 12-15-2004, 06:19 PM
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Adam H
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That was my understanding. Machined from a solid block.
Old 12-15-2004, 06:28 PM
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lleroyb
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Me too, machined from stock (plate, round bar, flat bar etc.) not cast or extruded.

Lou
Old 12-15-2004, 06:29 PM
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NZ951
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Yeah me too...

Ah so if you welded flat al. sheets into a boxed shape such as an expansion tank, is that "billet"?
Old 12-15-2004, 06:38 PM
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John..
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It is all marketing....most people don't have a clue what an aluminum ingot or billet is. What people refer to as billet is bar stock aluminum, pure and simple. It is a buzz word in the automotive aftermarket. Most Billet aluminum starts life as a molten cast product...it is then further worked to desired shapes. Aluminum ingot and billet is typically cast through continuous casting tables. Here is a link: http://www.wagstaff.com Look under the advertising section and you can see some shots of the casting tables they use. I learned a lot about this process, my father was a metallurgist and was employed with this company for 10 years.

Yes, the word "Billet" is WAY overused to sell parts.
Old 12-15-2004, 06:42 PM
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NZ951
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http://www.lindseyracing.com/Merchan...OLINGSYSBILLET

So this sparked the thought about the use of the word because I thought a welded box could not really be "billet", so are they correct?
Old 12-15-2004, 06:46 PM
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Sam Lin
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You're correct, that's not billet by the manufacturing usage of the word. By the marketing use it is, as it can be argued that the sides were made from a billet of material and then welded together. Marketing has improperly used the word for so long almost anything goes these days regarding "billet."

Lou, one clarification, extruded objects are still considered a billet of material, as a hot extrusion process is the same as the continuous casting process making all billets.

Sam
Old 12-15-2004, 06:53 PM
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NZ951
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So in that way, every piece of metal construction can be called billet if the metal at one stage in its life was a billet, regardless of the subsequent processes.
Old 12-15-2004, 06:54 PM
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Sam Lin
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In marketing, yes, and it's defensible. In manufacturing, no - a billet part is only machined and then joined mechanically.

Sam
Old 12-15-2004, 06:59 PM
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NZ951
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I think its a little misrepresetative regardless of how defensible it is in a marketing sense... looks nice though.
Old 12-15-2004, 08:44 PM
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Ben Z.
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The reason that a piece made out of "billet" is more desireable because you are assured that the piece has the exact elemental composition and heat treatment that the original billet had. IIRC, billets are sold like 6061-T6, where the first numbers explain the composition and the T6 indicates the heat treatment. You can really f%^& up an objects strength by welding it and thus totally changing the properties of the nearby metal. That's why places like cannondale weld the bike frames and then heat treat the whole thing in order to obtain the appropriate mechanical properties. I realize it doesn't really matter for an expansion tank, but this is just some information for you.
Old 12-15-2004, 08:47 PM
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NZ951
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Thanks Bens, more information is better!
Old 12-15-2004, 08:50 PM
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special tool
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NZ - I know what you are talking about.
Old 12-15-2004, 08:55 PM
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Originally Posted by special tool
NZ - I know what you are talking about.
Little help?



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