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WOW, got boost! and how to get rid of compressor surge?

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Old May 9, 2004 | 10:18 PM
  #76  
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J Chen
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Hi NZ,
Is the solenoid a twin nipple
set up ? I don't think the top
port of the wastegate should
be connected directly to the
IC pipe. IF the solenoid is twin
nipple, try venting the top port
to atmo .
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Old May 9, 2004 | 10:23 PM
  #77  
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NZ951
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From: New Zealand massive
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J Chen, the solenoid is a Nippon Denso unit. Port 1 on the side takes pressure from the turbo (via the banjo in the IC pipe), Port 2 goes to the top of the WG. Port 3 on the top of the solenoid goes at atm. The second pressure line on the banjo gors to the bottom of the WG. Currently I have the solenoid electrically unplugged though as I have not set it up properly and I want to run the minium boost. When it was plugged in I had the same noise. In this way I have a line to the bottom of the WG, and the top of the WG is venting to atm.
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Old May 9, 2004 | 10:32 PM
  #78  
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Hi NZ,
I think the solenoid should be connected
to the side port instead. Hey, have to tried
uplugging both lines ? Just let it run on
wastegate spring tension.
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Old May 9, 2004 | 10:38 PM
  #79  
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From: New Zealand massive
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No, as far as I know the solenoid is supposed to go to the top port as it regulates the vented air. It is running on spring tension only at the moment as per above configuration...
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Old May 10, 2004 | 02:36 AM
  #80  
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NZ,

In the diagram, the BOV is connected to the other I/C pipe, right?

Having read your other post about the BOV springs and shims, wouldn't you think that is the source of the problem? Can you re-configure it in the stock bypass set up, with the stock valve, just to test it? Or borrow a BOV known to work in this configuration to test it?
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Old May 10, 2004 | 02:44 AM
  #81  
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Sorry I thought the conection to the BOV and other IC pipe would be given. Yes you are right it is connected there. The spring tension could be the source, but I tried it with a much bigger BOV with stiffer springs and the result was the same... again, I cant use the stock setup. I dont have the necessary pipe work.
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Old Apr 23, 2025 | 11:05 AM
  #82  
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Got it, makes sense now with your solenoid routing and BOV setup. If the issue persists even with a stiffer BOV spring, maybe it's turbulence or a resonance issue in the piping layout?

Have you tried logging boost pressure and seeing exactly when the noise happens?
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Old Apr 23, 2025 | 10:46 PM
  #83  
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333pg333
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Originally Posted by BillTages
Got it, makes sense now with your solenoid routing and BOV setup. If the issue persists even with a stiffer BOV spring, maybe it's turbulence or a resonance issue in the piping layout?

Have you tried logging boost pressure and seeing exactly when the noise happens?
21 years later. Haven't seen NZ around these parts for a long time.
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Old Apr 25, 2025 | 11:45 AM
  #84  
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It's dead, Jim.
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