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AOS R&R without Turbo removal???

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Old 05-20-2019, 01:46 AM
  #31  
mahoney944
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Originally Posted by Mike Goebel
Yeah baby! Heat heat and more heat! 1hour later, boom!


Next time try map gas, it's sold right beside the propane bottles, They are yellow. Heats much much faster than propane and makes exhaust hardware a breeze.
Old 05-20-2019, 02:36 PM
  #32  
Mike Goebel
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I went cheap $3 vs $10. Hahaha. Now I’ll spend $50 on ARP studs!

mike G.
Old 05-22-2019, 11:55 PM
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Mike Goebel
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Scheisse! If you look real hard you can see the hairline cracks starting from the holes at about 1 o'clock and 5 o'clock to the I.D, of the pipe. Never ending project!!!

Thanks
Mike G.
Old 05-29-2019, 05:22 PM
  #34  
Mike Goebel
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Oh yeah baby! Couldn’t resist! Figured while I’m in there might as well have the turbo rebuilt! Thanks Charlie Brown!

thanks
mike g.
Old 06-08-2019, 11:33 PM
  #35  
Mike Goebel
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Don't do what I did!! remember that you need to tighten the bolts to the down pipe while the you have the turbo/downpipe assy on the bench!!! Unless someone can tell me how to get to the bolt that has an interference with the balance shaft cover bolt. If not tomorrow I'm going to do round 2 all over again!!

Scheisse!!
Old 06-09-2019, 04:59 PM
  #36  
Mike Goebel
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Well I figured out actually how to get to that damn bolt that was so hidden next to the balance shaft cover. Take yourself a nice wrench grind it down very thin and bingo you’re there.
Old 06-15-2019, 12:58 AM
  #37  
Mike Goebel
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Got a little farther tonight. Tomorrow if my backs not completely shot I’ll give her a little more hell.

Old 06-30-2019, 02:29 PM
  #38  
Mike Goebel
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Default She’s all back together and running great.

She’s all back together and running great.
Old 09-20-2019, 06:10 PM
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thom4782
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This is a newbie question so I appreciate your patience.

What are the symptoms of a failing AOS? If high oil consumption is one, what would you expect the rate to be: 1 quart per 1000, 500, 250, 100 miles or something else. When the AOS failed in my boxster. It sucked down a quart in about 300 yards with lots of smoke out exhaust pipe.

In my 87 turbo I seem to have higher oil consumption than expected. My guess its rings, valve guide seals, AOS or trubo. Perhaps all 3. With 65K on the engine, rings and seals seem unlikely. Trubo somewhat likely, but I don't see puffs or smoke out the tailpipe when I jump on the turbo. It would seem the AOS is most likely, but again no smoke.

Thanks
Old 09-20-2019, 09:48 PM
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http://forums.pelicanparts.com/porsc...eleration.html



https://www.pelicanparts.com/techart...eplacement.htm
Old 09-21-2019, 06:17 PM
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Dan Martinic
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First try heavier oil. I've been using 10w60 ten years daily driving.

When I first got the car, it had 69k miles and burned about 1L per 1500 to 3000 miles. If boosting a lot, it doubled that.

I switched to the heavy oil and consumption dropped dramatically: almost zero off boost and about 1L between oil changes.

Today it's almost zero regardless of boosting but I have had the valve seals changed during other work.

Side note: I put 10w40 last winter as a test and consumption returned, albiet at a low rate
Old 09-22-2019, 12:30 AM
  #42  
mj951
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Originally Posted by Mike Goebel
She’s all back together and running great.
Nice work!
Old 09-22-2019, 09:19 PM
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Droops83
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Originally Posted by thom4782
This is a newbie question so I appreciate your patience.

What are the symptoms of a failing AOS? If high oil consumption is one, what would you expect the rate to be: 1 quart per 1000, 500, 250, 100 miles or something else. When the AOS failed in my boxster. It sucked down a quart in about 300 yards with lots of smoke out exhaust pipe.

In my 87 turbo I seem to have higher oil consumption than expected. My guess its rings, valve guide seals, AOS or trubo. Perhaps all 3. With 65K on the engine, rings and seals seem unlikely. Trubo somewhat likely, but I don't see puffs or smoke out the tailpipe when I jump on the turbo. It would seem the AOS is most likely, but again no smoke.

Thanks
This is all due to a fundamental misunderstanding of what entails an "air-oil separator" in the 944 versus that of a 986/996 or other newer engines. On the 986/996 (and many VW/Audis and BMWs) the part that actually fails is the diaphragm of the crankcase pressure regulating valve, which the 944 doesn't even have. This is a spring-loaded diaphragm that, as its name entails, regulates the vacuum of the crankcase. When peak intake manifold vacuum is achieved during closed-throttle deceleration, the diaphragm is fully seated to prevent liquid oil being drawn into the intake manifold. If this diaphragm ruptures, the particular breather layout of the 987/987 allows liquid oil to be drawn into the intake manifold, an addition to being a vacuum leak to the crankcase, which causes lean running.

The "AOS" of the 944 is just that, an air/oil separator consisting of a cyclonic chamber to help separate oil droplets from the crankcase vapors. There is no built-in valve to fail (crankcase pressure/vacuum is regulated by fixed orifices and hoses); the only "failure" of the 944 AOS is of the O-rings that go between it and the engine block, which causes a vacuum leak and lean running. The problem with this is that AOS removal in a 951 requires a lot of labor, hence the title of this thread.

As a recap: the breather part that fails and causes excessive oil consumption in certain German cars is the crankcase pressure regulating valve, but since this is attached to the "AOS" assembly in many of these cars, it is referred to as such.



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