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Head gasket prep 16v

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Old 07-21-2016 | 08:18 PM
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Default Head gasket prep 16v

Forgive my ignorance but working on this engine has me paranoid beyond the norm

These head gasket surfaces are a bear to clean. I am using some professional carb cleaner and a fine 3m abrasive pad by hand. Am I correct in my approach. Seems to be slow and tedious and I am starting to question how clean this aluminum needs to be.

Have done many ls series GM engines but they are newer and the gaskets seem to come off cleaner due to less age.

Feedback? Thanks!
Old 07-21-2016 | 09:58 PM
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I would put the scotchbrite away,
go buy a fresh pack of good razor blades and change then regularly
Hold the bade perpendicular to the surface and scratch back and forth.

Use a straight edge to see if the bores are flush with the sides of the block
if not flush then decking should be performed.
Old 07-21-2016 | 10:14 PM
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Originally Posted by Mrmerlin
I would put the scotchbrite away,
go buy a fresh pack of good razor blades and change then regularly
Hold the bade perpendicular to the surface and scratch back and forth.

Use a straight edge to see if the bores are flush with the sides of the block
if not flush then decking should be performed.
Thank you sir! I did start by dragging the blade but some of the deposits were extremely stubborn. Will get back to it and see how it goes. I appreciate it!
Old 07-21-2016 | 10:54 PM
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Permatex Gasket Remover perhaps?
Old 07-23-2016 | 10:15 AM
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Originally Posted by Daniel5691
Permatex Gasket Remover perhaps?
Thanks Daniel. I have been using it all the way. Looks like mine is just a bit more stubborn then typical. I am chipping away it slowly!
Old 07-23-2016 | 11:24 AM
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I love green scotchbrite scrubby pads for this kind of thing.
They aren't aggressive or abrasive, just scrubby...
Light hand pressure and a little bit of oil or brake cleaner will go a long way to make the surface nice and clean.
Old 07-24-2016 | 07:01 PM
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Its getting there, this is not pitting but it was certainly not too far off from it.






Old 07-25-2016 | 06:16 AM
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I could use those pistons
Old 07-25-2016 | 08:24 AM
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Originally Posted by Mrmerlin
I could use those pistons
I think I need them or else I just wasted a lot of prep work cleaning everything

On a serious note, am I looking close to go here from a cleaning standpoint?
Old 07-25-2016 | 11:06 AM
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Originally Posted by Guy
On a serious note, am I looking close to go here from a cleaning standpoint?
Not ready.
Old 07-25-2016 | 11:25 AM
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Originally Posted by GlenL
Not ready.
Thanks. More work on the head I assume?
Old 07-25-2016 | 08:11 PM
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take the heads to get a fresh plane on them (not much material at all) and the block.. keep scrubbing.
Old 07-26-2016 | 11:02 AM
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Originally Posted by mark kibort
take the heads to get a fresh plane on them (not much material at all) and the block.. keep scrubbing.
Okay. Sounds like a plan, I am back to sweating and scrubbing!
Old 07-26-2016 | 04:18 PM
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Be careful not to take off too much material in one spot by scrubbing it like a mad man. The deck and head surface need to be flat and uniform. If you get to a point that aluminium has to be scrubbed away to get to the corroded/pitted sections, than you either stop and use the parts as is or have them re surfaced at a machine shop.
Old 07-26-2016 | 10:13 PM
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Originally Posted by Imo000
Be careful not to take off too much material in one spot by scrubbing it like a mad man. The deck and head surface need to be flat and uniform. If you get to a point that aluminium has to be scrubbed away to get to the corroded/pitted sections, than you either stop and use the parts as is or have them re surfaced at a machine shop.
Yep. That's my problem. I am so paranoid about doing more damage than good. Scotch Brite can leave ano abrasive dust around that that can damage bearings etc. I tape and plug the drain holes when doing this work but am trying to be careful with making waves in the aluminum as well. Although working by hand would make that tough to do, it can happen.


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