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Samanthas 1985 Euro 5 speed engine refresh

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Old 08-08-2016, 09:56 PM
  #46  
Mrmerlin
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Heads are on belt is on and a few more things before I install the engine
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Old 08-12-2016, 09:06 PM
  #47  
Mrmerlin
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Well the moment of truth....... after a lot of cranking,
no oil pressure,

I had primed the pump with the STP,
and it had 9 qts. of oil in it, 20 W 50 Valvoline
I pulled the oil cooler top line, it was dry.

So I let it sit for 20 minutes and charged the battery,
cranked it again and now there is oil in the cooler, things are looking up...

Pulled cam tower plugs and an found oil coming from the journals,
still the gauge was O and the red light on.

So I installed the spark plugs and cranked it and it didnt sound good,
rechecked the CE panel and found the pump fuse was out,
DOH... so I swapped that in.

Cranked again no start and laboring.

Charged the battery for another 20 mins and rechecked the timing,
turns out the twin dizzy rotors should be centered to the hash marks.
Doh... off 1 tooth

After verifying the front dizzy,
I rechecked the rear dizzy and found 2 wires on the wrong posts,
I know no one is perfect....
Doh.... with the wires now on the correct posts.

I connected the battery and cranked it,
Well finally, ...... varooom,..... Bwaaa, wub , wub,, wubb
oil pressure went to 5 bar and the warning lights went out,
the idle is smooth and steady,
I got lots of smoke from the pipes from the all the coolant and oil from when it was not running so good,
that dissipated at it warmed up

Otherwise its nice to see what a fresh 928 engine does, and its almost ready for action,
a few more issues to deal with then its ready for the road.


Thanks to all the people that assisted me in the making of this machine back to road ready status,
Samanthas car was the hardest to make right.
For the people suggesting colors or lack of the intake is PC ed in Porsche silver with clear coat,
the fuel lines and oil fill are in metallic silver, cross bar is Gloss Black
fan bracket is a satin black epoxy coating from the PO.

Funny as I was lining up the hood I found the hood was hitting the top bleeder port on the radiator.
so that took another 2 hours of fitting and cutting to get the NPT nipple to sit lower into its hole,
now the hood closes without any drama
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Last edited by Mrmerlin; 08-12-2016 at 09:26 PM.
Old 08-12-2016, 10:21 PM
  #48  
85euro928
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Looks good Stan. Congratulations.
Old 08-13-2016, 11:49 PM
  #49  
VanD
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Wow, Stan. I'm amazed at your skills as always. Nice work.
Old 08-14-2016, 11:01 PM
  #50  
Darien
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Old 08-16-2016, 10:19 PM
  #51  
ROG100
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sweet!!!
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Old 08-17-2016, 11:42 AM
  #52  
KenRudd
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Nice!
Old 08-17-2016, 12:52 PM
  #53  
Guy
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Even for a seasoned professional like yourself, it is such a satisfying moment. Congrats!
Old 08-17-2016, 10:30 PM
  #54  
Cosmo Kramer
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Looks great Stan glad it all worked out!
Old 08-17-2016, 10:39 PM
  #55  
SeanR
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Job well done buddy. Hope to see it at Frenzy.
Old 08-18-2016, 09:05 AM
  #56  
Andre The Giant
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Originally Posted by Mrmerlin
Well the moment of truth....... after a lot of cranking,
no oil pressure,

I had primed the pump with the STP,
and it had 9 qts. of oil in it, 20 W 50 Valvoline
I pulled the oil cooler top line, it was dry.

So I let it sit for 20 minutes and charged the battery,
cranked it again and now there is oil in the cooler, things are looking up...

Pulled cam tower plugs and an found oil coming from the journals,
still the gauge was O and the red light on.

So I installed the spark plugs and cranked it and it didnt sound good,
rechecked the CE panel and found the pump fuse was out,
DOH... so I swapped that in.

Cranked again no start and laboring.

Charged the battery for another 20 mins and rechecked the timing,
turns out the twin dizzy rotors should be centered to the hash marks.
Doh... off 1 tooth

After verifying the front dizzy,
I rechecked the rear dizzy and found 2 wires on the wrong posts,
I know no one is perfect....
Doh.... with the wires now on the correct posts.

I connected the battery and cranked it,
Well finally, ...... varooom,..... Bwaaa, wub , wub,, wubb
oil pressure went to 5 bar and the warning lights went out,
the idle is smooth and steady,
I got lots of smoke from the pipes from the all the coolant and oil from when it was not running so good,
that dissipated at it warmed up

Otherwise its nice to see what a fresh 928 engine does, and its almost ready for action,
a few more issues to deal with then its ready for the road.


Thanks to all the people that assisted me in the making of this machine back to road ready status,
Samanthas car was the hardest to make right.
For the people suggesting colors or lack of the intake is PC ed in Porsche silver with clear coat,
the fuel lines and oil fill are in metallic silver, cross bar is Gloss Black
fan bracket is a satin black epoxy coating from the PO.

Funny as I was lining up the hood I found the hood was hitting the top bleeder port on the radiator.
so that took another 2 hours of fitting and cutting to get the NPT nipple to sit lower into its hole,
now the hood closes without any drama
Wow, nice job Stan, I wish I lived closer to you !
Old 08-18-2016, 09:42 AM
  #57  
Mrmerlin
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thanks for the kind words,
this car has so many other mods,
its nice to see the differences,
it has been treated to Dynamat on the floors and the doors ,
it is a quiet running car compared to my other Swiss Euro.
The AC blows cold
Old 08-18-2016, 03:14 PM
  #58  
S4ordie
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Congratulations Stan. Sort of like childbirth. Most of them have a few issues but as soon as you hear the baby cry all is forgotten.

Last edited by S4ordie; 08-19-2016 at 03:30 AM.
Old 08-18-2016, 04:33 PM
  #59  
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Wow very nice Stan, wish I had some money I would buy that from you in a heartbeat.
Old 08-24-2016, 10:46 AM
  #60  
Mrmerlin
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I found this lil tidbit might as well link it
Its funny how after so many years the same car comes back again

https://rennlist.com/forums/928-foru...ight=1984+euro

Last edited by Mrmerlin; 09-01-2016 at 07:31 PM.


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