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Manual transmission removal.

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Old 11-23-2013, 10:36 PM
  #16  
Lizard928
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I've always done it the old way too, the further you get it down the easier this is.
Old 06-11-2014, 10:56 AM
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oups59
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Is it the same recipe with an 1988 S4?
Old 06-11-2014, 12:23 PM
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Should be yes, so long as it is a manual transmission.
Old 06-11-2014, 02:37 PM
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nc_growler
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Hilton - Yes, I did my TT replacement bearings without dropping the transmission on my '91 GT. In fact, I didn't touch the clutch either. I was able to slide the transmission back on it's mounts far enough to disconnect everything.

I just dropped my transmission to replace a seal last month. I dropped the entire rear suspension during that.

Now I'm contemplating whether it would have been easier to follow this very well documented approach.

It certainly would have saved me a re-alignment. Hmmm.
Old 06-11-2014, 09:20 PM
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oups59
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Originally Posted by nc_growler
Hilton - Yes, I did my TT replacement bearings without dropping the transmission on my '91 GT. In fact, I didn't touch the clutch either. I was able to slide the transmission back on it's mounts far enough to disconnect everything.
Did exactly the same thing.

I just dropped my transmission to replace a seal last month. I dropped the entire rear suspension during that.
How many hours to do it?
Old 06-12-2014, 09:38 PM
  #21  
mark kibort
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I think bill and I did it in about 3 hours, but we ddint have to take apart the clutch. we just dropped the lower bell housing and then un coupled the short shaft, and unbolted the torque tube using the twister socket once we broke the bolts loose. not having to mess with the clutch should save some time, right?

also, it seems you have left most of the rear suspension in place, so I guess you don't have to worry about unbolting the brake calipers and hanging them , and removing the ebrake stuff.

if you did a hybrid of your way and my way, would that work, or I think with your way, you still need to separate the transmission from the torque tube. the old way pulls it all out an keeps the torque tube and trans as one unit.
Old 06-13-2014, 12:18 AM
  #22  
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^^ i plan to do that when i do the TT here in next few weeks. leave the clutch in place...
Old 06-13-2014, 02:29 PM
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Formula94lt1
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I tried doing this recently, but the car was on stands and I was alone so it didnt work out. Nearly had a heart attack crammed under there bench pressing the drivetrain and all that. Good to hear it could work without screwing the alignment
Old 06-13-2014, 09:01 PM
  #24  
nc_growler
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Originally Posted by oups59
Did exactly the same thing.

How many hours to do it?
I went slow and was not in a hurry. And I did a bunch of WYAIT stuff. The '91 was complicated by having PSD to disconnect as well.

I'd guess I was about 4 hours out and 4 hours in. Definitely helps to have someone else around to line things up on the way back in. Saved me a bunch of time.

Now that I've done it, I'm pretty sure I could do it in nearly half the time. Always learning the first time through.
Old 01-24-2015, 06:31 PM
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hp18racer
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Thank you very much Lizard928 for the post! What a HUGE time saver!

Worked great for me with the car on jack stands. I left the torque tube attached, made it easier to control the trans and keep it from falling over doing the job solo. I also left the clutch in.
Old 01-24-2015, 08:16 PM
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worf928
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How do you get a torque wrench to the TT bolts to the bell housing with the clutch in place?
Old 01-24-2015, 10:47 PM
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mark kibort
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Originally Posted by worf928
How do you get a torque wrench to the TT bolts to the bell housing with the clutch in place?
there is a surprising amount of room in there. you use a normal set of sockets, maybe long sockets to break the bolts loose. (I cant remember if we got an open end or box end on those 4 bolts or not) then, the twister right angle socket drive to remove the bolts.

Bill might be able to elaborate. It was pretty straight forward, but the key was that right angle socket twister set.
Old 01-25-2015, 12:14 AM
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Originally Posted by mark kibort
... to break the bolts loose.
You realize that you don't use a torque wrench to break bolts loose, right?
Old 01-25-2015, 01:21 AM
  #29  
mark kibort
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Originally Posted by worf928
You realize that you don't use a torque wrench to break bolts loose, right?
CONVENTIONAL wrenches cant operate in that tight of a space, and the right angled socket wrench cant develop enough torque to "break the the bolts free"
So, you need a combination of both.... did I mention a "torque wrench"?
But, if you want a torque wrench to actually get them to torque specs, I still think that is possible
Old 01-25-2015, 01:51 AM
  #30  
Rob Edwards
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if you want a torque wrench to actually get them to torque specs, I still think that is possible

Disagree- I'd like to see a picture of that....

One can certainly get a wrench on the upper TT bolts with the clutch in, but I just went out and played with the upper bolts on the Cobalt car using a 3/8" Craftsman torque wrench- MAYBE with the release arm off the ball you could get enough room to get one click on the wrench, but not with it in place.

Here's a gearwrench on the upper bolt, there's 1 tooth's worth of rotation
to work with, with the release arm on the ball.



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