Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

XYZ Scanning a 928

Thread Tools
 
Search this Thread
 
Old 08-22-2011, 12:34 PM
  #16  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,155
Received 394 Likes on 222 Posts
Default

Originally Posted by tv
Just a thought, you could scan the sunroof and save the file and then use stereo lithography to make a replacement out of lightweight stuff. headlight pieces......... maybe very interesting tech
...hatch...
Old 08-22-2011, 12:42 PM
  #17  
928er
Addict
Rennlist Member
 
928er's Avatar
 
Join Date: Jul 2001
Posts: 611
Likes: 0
Received 0 Likes on 0 Posts
Default

uh if I send you an engine block can you scan it? and a manual transmission case
Old 08-22-2011, 01:04 PM
  #18  
Mike Frye
Craic Head
Lifetime Rennlist
Member
 
Mike Frye's Avatar
 
Join Date: Sep 2006
Location: Jersey Shore, USA
Posts: 8,795
Likes: 0
Received 5 Likes on 3 Posts
Default

Wow, very cool.

I'm looking forward to future developments...
Old 08-22-2011, 01:40 PM
  #19  
tv
Drifting
 
tv's Avatar
 
Join Date: Jun 2003
Location: southern new england
Posts: 3,141
Received 251 Likes on 126 Posts
Default

Originally Posted by PorKen
...hatch...
I thought of that while typing, but I do not know enough about stereo lithorarphy and those new 3D printers to know if that material is strong/rigid enough to hold glass in place or even plexi-glass.

Even a hood with cool louvers/intakes, belly pans, .............. endless
Old 08-22-2011, 02:09 PM
  #20  
BPG_Austin
Burning Brakes
 
BPG_Austin's Avatar
 
Join Date: Jan 2007
Location: Austin, TX
Posts: 970
Likes: 0
Received 1 Like on 1 Post
Default

Its a wonderful tool for reverse engineering an item. What it does is give you data to create an accurate representation of the original part. VERY VERY nice, as it takes forever to manually get geometry correct for lots of things. (Jerry is fighting this with the fenderliners!)
But, cost does come to play if you want to really recreate an original piece. The scanner gives you a 3d file, but it needs to be redrawn to be usable Machine data. But.. then comes drawing up a mold of the piece you want to produce (for plastic parts anyhow).. If the piece is injection molded, the cost of creating molds is cost prohibitive I'd think. 10-20k? for aluminum mold halves for fenderliners? Other molds might be cheaper, depending on the the part is created (vacuum forming mold or possibly a simple blow mold). But, we're still talking hundreds to thousands of dollars to have someone convert the scanned 3d file into a usable machinable part file. More money for the CAD person to create a mold from the part file. More money to have a mold shop create the part... and on and on. It CAN be done, and the technology is absolutely amazing. But there is quite a bit of cost involved that all add up.
Old 08-22-2011, 02:41 PM
  #21  
Landseer
Rennlist Member
Thread Starter
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 360 Likes on 209 Posts
Default

The technology for converting is moving very, very quickly.
But I'm from Missouri on that. Wanna see it converted to real parts!
Big platen molds are always expensive.
This is front end, supposedly cutting design time dramatically.
It will be interesting to see it develop. I'd like to see the grill parts be scanned, smoothed, and sent across town digitally for cutting at our local shop and am told that's done everyday with this gear, with auxillary input from a 3d designer.

Just in measuring capability alone its incredible.
Imagine a drive-thru PPI, scanning just parts of panels, looking for hidden bodywork by comparing against some approximate standard (or a definitive standard if available).
That type of QA comparitive measurement function is highly developed already.
Old 08-22-2011, 02:49 PM
  #22  
Jadz928
Rennlist Member
 
Jadz928's Avatar
 
Join Date: May 2003
Location: Frankenmuth, Michigan
Posts: 8,690
Received 128 Likes on 78 Posts
Default

Originally Posted by BPG_Austin
...But, we're still talking hundreds to thousands of dollars to have someone convert the scanned 3d file into a usable machinable part file. More money for the CAD person to create a mold from the part file. More money to have a mold shop create the part... and on and on. It CAN be done, and the technology is absolutely amazing. But there is quite a bit of cost involved that all add up.
Def. not A$100's of K's. More like some K's. As an example, I could model the fender liner for about $1K (at my current billable rate), if I had 3D scan data to work from. Double that if from scratch.
I would model the entire exterior of a 928 for $10K, w/3D scan data. $15-20K from scratch.

Someone mentioned headlight buckets. A couple hundred $. No scan req'd.

You're right though, it can get pricey quick.
Old 08-22-2011, 03:16 PM
  #23  
tv
Drifting
 
tv's Avatar
 
Join Date: Jun 2003
Location: southern new england
Posts: 3,141
Received 251 Likes on 126 Posts
Default

Old 08-22-2011, 03:16 PM
  #24  
FUSE69
Racer
 
FUSE69's Avatar
 
Join Date: Aug 2006
Location: Sweden
Posts: 311
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Sterling
uh if I send you an engine block can you scan it? and a manual transmission case
+1, but include heads, cam covers, water bridge and pan...

All this would go a long way to helping develop a new intake and a drysump system
Old 08-22-2011, 03:23 PM
  #25  
Landseer
Rennlist Member
Thread Starter
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 360 Likes on 209 Posts
Default

Might be easier to fly to Texas to do it.
Old 08-22-2011, 03:24 PM
  #26  
928er
Addict
Rennlist Member
 
928er's Avatar
 
Join Date: Jul 2001
Posts: 611
Likes: 0
Received 0 Likes on 0 Posts
Default

the domestic hotrodders buy a plastic lump that is a scan of what ever engine they are using for mock ups...
Old 08-22-2011, 03:28 PM
  #27  
tv
Drifting
 
tv's Avatar
 
Join Date: Jun 2003
Location: southern new england
Posts: 3,141
Received 251 Likes on 126 Posts
Default




These are usually finished to an even higher level by our models team and can be used as functional plastic parts or even painted to simulate finished products. The material we use for the SLA's is Accura 60 which is designed to simulate the properties and appearance of polycarbonate; in its cured state it has a tensile strength of up to 68 MPa with a flexural modulus of up to 3000 MPA and a shore hardness of 86. In comparison to FDM, SLA can provide a far superior surface finish and strength straight from the machine with layer thicknesses as low as 0.05mm on high resolution.
Old 08-22-2011, 03:30 PM
  #28  
tv
Drifting
 
tv's Avatar
 
Join Date: Jun 2003
Location: southern new england
Posts: 3,141
Received 251 Likes on 126 Posts
Default

and in metal, that is functional. Should be good for a lot of parts except structural items.






No reason why we all can't have GTS rear quarters now and sink the GTS market.
Old 08-22-2011, 03:47 PM
  #29  
BPG_Austin
Burning Brakes
 
BPG_Austin's Avatar
 
Join Date: Jan 2007
Location: Austin, TX
Posts: 970
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Jadz928
Def. not A$100's of K's. More like some K's. As an example, I could model the fender liner for about $1K (at my current billable rate), if I had 3D scan data to work from. Double that if from scratch.
I would model the entire exterior of a 928 for $10K, w/3D scan data. $15-20K from scratch.

Someone mentioned headlight buckets. A couple hundred $. No scan req'd.

You're right though, it can get pricey quick.
Jim, I got a quote last week for the fenderliners. 400 for the scan, another 800 for the CAD work to convert to a .stp file. Your quote looks about the same! Good to know. Our shop is about the same for the cadwork.
Old 08-23-2011, 10:25 AM
  #30  
KandA928
Rennlist Member
 
KandA928's Avatar
 
Join Date: Jun 2010
Location: N. Carolina
Posts: 61
Received 2 Likes on 2 Posts
Default

Jim,

Did you want a phone dial scanned?


Quick Reply: XYZ Scanning a 928



All times are GMT -3. The time now is 01:03 AM.