Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Cam timing inconsistant with each revolution

Thread Tools
 
Search this Thread
 
Old 07-26-2010, 08:09 PM
  #151  
GregBBRD
Former Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,230
Received 2,474 Likes on 1,468 Posts
Default

O.K. Enough fun and games with 3 years of me trying to find out how much quantitative engineering went into a this belt tensioner invention.

Let's just get down to the very basics of what it takes to operate a shop and do business on any level, in the US.

Simple yes or no question.

Ken:

If your tensioner fails, do you have product liability insurance to cover any damage that might occur to one of my engines?

If the answer is yes, please send me the policy number, so I can confirm this.

If indeed you do, I will buy and install one of your tensioners on an engine and give it a try...although you still have not told your customer in post #1 how to time his cams, with the belt jumping all over the place. He obviously can't do it with the engine running, or cranking. Should he install the stock tensioner to provide a stable cam belt in order to accurately set the cams and then install your tensioner?

I'm not trying to be combative, I'd just like to know the answer to post #1, in this thread, so I won't have to bother you later.

Fair enough? Can we be done with this?
Old 07-26-2010, 08:58 PM
  #152  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,154
Received 391 Likes on 220 Posts
Default

Why would you install one, if the original works fine? I personally would not sell you a bracket, as you have demonstrated a reluctance to follow directions, but I will play along.


As stated previously, I will replace the bracket if it breaks. This is the limit of our relationship.

The Audi parts are not made by me. I have no control over their installation. I have a demonstrated a concept, and tested it on my own vehicles. It is by definition 'experimental' or 'off label'. It is your choice to install it.



I directed the OP to consult the 32V'r manual in order to get consistent results. He has not posted on the outcome.

He exposed a problem in the text of the manual, which I corrected, and also posted in the thread.
Old 07-26-2010, 09:40 PM
  #153  
GregBBRD
Former Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,230
Received 2,474 Likes on 1,468 Posts
Default

Originally Posted by PorKen
Why would you install one, if the original works fine? I personally would not sell you a bracket, as you have demonstrated a reluctance to follow directions, but I'll play along.
I'm going to ignore that. You've played enough childish games in this thread to last me a lifetime...it is now boring, for all.

Originally Posted by Porken
As stated previously, I will replace the bracket if it breaks. This is the limit of our relationship.

The Audi parts are not made by me. I have no control over their installation. I have a demonstrated a concept, and tested it on my own vehicles. It is by definition 'experimental' or 'off label'. It is your choice to install it.
Fair enough. I personally think you will find that your "exposure" is greater than you think it is, but that you will find out, when the first one fails....and it will. It is just a mechancial thing...it will fail. I would personally get some insurance and add it into the price of the unit, just to protect yourself. Lawyers love home grown, untested (quantitatively), unengineered things, like this. They get the house, almost every time.

Let's be done with this and just choose to disagree. You don't need my sales to be successful and I can't take the chance on something this homegrown.

Like I've said....I've never had a tensioner fail and damage an engine...never. I've never had the bolt for the idler arm break off...never. I've never had the idler arm loose the bushings so badly that it casued damage...never. I've never had an engine I've worked on (for the entire past 32 years of working on thousands of 928 engines) even break a cam belt....never. Even Mark's engine with the crappy cam belt that allowed the engine to skip cam timing did no damage! So, yes, I am pretty happy with the stock system.

Someday we will meet in person and I guarantee that we will discuss your attitude and how you've talked to me in this and prior treads about your tensioner, but that is a different thing, for a different day. You will find out how "chickenman" I am.

Fair enough for you?

Want to be done?

I'll tell you what...your personality seems to need to have the last wisecrack...so I' will be done and you can take the last shot at me for your comedy routine....a pure "freebee!"
Old 07-26-2010, 09:50 PM
  #154  
James Bailey
Addict
Lifetime Rennlist
Member
 
James Bailey's Avatar
 
Join Date: Feb 2009
Posts: 18,061
Likes: 0
Received 8 Likes on 6 Posts
Default

Interesting picture on post 137 the Audi tensioner as it was designed to run.....note how they used an idler roller to push the belt back toward the centerline of the engine so the wrap on the crank gear (the all important drive gear) greatly exceeds 180 degrees. The more wrap you have the more teeth engaged the lower the required tension according to some design guidelines. The 928 using the belt to turn the oil pump gear has much less wrap on the crank gear. Most timing belt failures are teeth stripping off the belt at the crank gear the more teeth engaged the more they spread the load. Too loose however and the teeth start to climb out of the grooves and stress increases on the others.
Old 07-26-2010, 10:14 PM
  #155  
928 at last
Rennlist Member
 
928 at last's Avatar
 
Join Date: Jul 2008
Location: Aurora, Ontario, Canada
Posts: 2,200
Received 2 Likes on 2 Posts
Default Now I'm Concerned...

Now I'm a little concerned......
Given the amount of testing and observation of the PKnsn'r set up there's been, anyone with experience care to hazard a guess what a "safe" rpm limit might be here?
I really don't want to find out the hard way.
I don't live at redline, but I've visited a few times.........
Old 07-26-2010, 10:15 PM
  #156  
Lizard928
Nordschleife Master
 
Lizard928's Avatar
 
Join Date: Apr 2003
Location: Abbotsford B.C.
Posts: 9,600
Received 34 Likes on 25 Posts
Default

Rob,

I have spun to 7300 RPM on a high lift 16V manual, no issues.
Old 07-26-2010, 10:19 PM
  #157  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,154
Received 391 Likes on 220 Posts
Default

Originally Posted by GregBBRD
I'm going to ignore that. You've played enough childish games in this thread to last me a lifetime...it is now boring, for all.
Garbage in, garbage out. You'll have to admit to having a tin ear when it comes to following my directions. I SAID...

Anyways, I've had fun.


Originally Posted by GregBBRD
I would personally get some insurance and add it into the price of the unit, just to protect yourself.
Fair advice.


Originally Posted by GregBBRD
You don't need my sales to be successful and I can't take the chance on something this homegrown.
Then why have you taken up so much of my time?

Originally Posted by GregBBRD
Someday we will meet in person and I guarantee that we will discuss your attitude and how you've talked to me in this and prior treads about your tensioner, but that is a different thing, for a different day. You will find out how "chicken" I am....
I will accept your apologies, gracefully, and let you buy the beer. If I have misread this, and you meant this is to be taken as an implied threat of assault; is an internet quarrel worth the hassle of jailtime, as they say?

By all accounts you seem to be a decent fellow. In my limited experience, however, you have acted well the part of a prima uomo when confronted directly with someone who you do not feel is your equal. Since we are giving advice, I suggest you do a little introspection.

Originally Posted by GregBBRD
Fair enough for you?
Yes.

Originally Posted by GregBBRD
Want to be done?
Sure.

Originally Posted by GregBBRD
I'll tell you what...your personality seems to need to have the last wisecrack...so I' will be done and you can take the last shot at me for your comedy routine....a pure "freebee!"
Old 07-26-2010, 10:25 PM
  #158  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,154
Received 391 Likes on 220 Posts
Default

Jayzus. See how these things propagate? GB misquotes me, and now suddenly there's an issue.

Originally Posted by 928 at last
Now I'm a little concerned......
Given the amount of testing and observation of the PKnsn'r set up there's been, anyone with experience care to hazard a guess what a "safe" rpm limit might be here?
I really don't want to find out the hard way.
I don't live at redline, but I've visited a few times.........
The PKsn'r lives at high rpm. I believe it handles the belt better than the stock tensioner at high rpm. I have done many 10s of dyno runs to redline, and literally hundreds of uphill runs to 6400-6700 rpm in the process of testing my S3 chips in my '85, with a belt that already had miles on it when I bought the car.



Here is my actual quote, with emphasis added.

Originally Posted by PorKen
The PKsn'r was not made or 'marketed' for repair shops. It was made for the home mechanic who doesn't want to worry about retensioning the belt, or spinning the engine to redline.
Contracted for clarity: "It was made for the home mechanic who doesn't want to worry about spinning the engine to redline."
Old 07-26-2010, 10:30 PM
  #159  
928 at last
Rennlist Member
 
928 at last's Avatar
 
Join Date: Jul 2008
Location: Aurora, Ontario, Canada
Posts: 2,200
Received 2 Likes on 2 Posts
Default Thanks Colin.

Originally Posted by Lizard931
Rob,

I have spun to 7300 RPM on a high lift 16V manual, no issues.
That's definetely a data point that gives me some comfort for my application.
Old 07-26-2010, 10:36 PM
  #160  
928 at last
Rennlist Member
 
928 at last's Avatar
 
Join Date: Jul 2008
Location: Aurora, Ontario, Canada
Posts: 2,200
Received 2 Likes on 2 Posts
Default Apologies

Originally Posted by PorKen
See how these things propagate? GB misquotes me, and now suddenly there's an issue.

The PKsn'r lives at high rpm. I believe it handles the belt better than the stock tensioner at high rpm. I have done many 10s of dyno runs to redline, and literally hundreds of uphill runs to 6400-6700 rpm in the process of testing my S3 chips in my '85, with a belt that already had miles on it when I bought the car.

Here is my actual quote, with emphasis added. Contracted for clarity: "It was made for the home mechanic who doesn't want to worry about spinning the engine to redline."
Sorry Ken,
The comma threw me.
I would have expected some negative feedback long before this if there was an issue, but being a closet paranoid.......
Thanks,
Old 07-26-2010, 10:52 PM
  #161  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,154
Received 391 Likes on 220 Posts
Default

Originally Posted by 928 at last
Sorry Ken
It's OK, my fault for writing in english.


"Il a été fait pour le bricoleur qui ne veut pas à vous soucier de la filature du moteur à haut régime"



(Just kiddin' mon ami - I'm still a little punchy. )
Old 07-26-2010, 11:13 PM
  #162  
Landseer
Rennlist Member
 
Landseer's Avatar
 
Join Date: Sep 2007
Location: Johnson City, TN
Posts: 12,143
Received 360 Likes on 209 Posts
Default

Respectfully, you guys working on the same team would be a tremendous positive force.
Old 07-26-2010, 11:43 PM
  #163  
928 at last
Rennlist Member
 
928 at last's Avatar
 
Join Date: Jul 2008
Location: Aurora, Ontario, Canada
Posts: 2,200
Received 2 Likes on 2 Posts
Default Puis très bonne.

Originally Posted by PorKen
It's OK, my fault for writing in english.


"Il a été fait pour le bricoleur qui ne veut pas à vous soucier de la filature du moteur à haut régime"



(Just kiddin' mon ami - I'm still a little punchy. )
Puis très bonne. Malheureusement, je ne suis pas un francophone bien. Beaucoup d'entre nous ici ne sont pas. (La plupart sont). Mais je n'ai pas un traducteur qui est tout aussi bon que les vôtres.

Very few are gonna get this if they're not east of Ontario, (Canada, not California) or overseas..... oh well.

And, just for the record,

Ma peau n'est pas que mince.

Bon soir,
Old 07-27-2010, 12:04 AM
  #164  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,154
Received 391 Likes on 220 Posts
Default

Originally Posted by 928 at last
Puis très bonne.

Ma peau n'est pas que mince.
Pas de peur que de mal.

Êtes-vous un crocodile?
Old 07-27-2010, 12:19 AM
  #165  
928 at last
Rennlist Member
 
928 at last's Avatar
 
Join Date: Jul 2008
Location: Aurora, Ontario, Canada
Posts: 2,200
Received 2 Likes on 2 Posts
Default No,

Originally Posted by PorKen
Pas de peur que de mal.

Êtes-vous un crocodile?

Just that a lot of people seem to be getting very touchy around here as of late......(It's not just this thread).
And,
I just don't offend that easily.


Quick Reply: Cam timing inconsistant with each revolution



All times are GMT -3. The time now is 07:20 AM.