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How concerned should I be about this? (Welded Caliper Brackets)

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Old 05-09-2009 | 04:20 PM
  #31  
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How does the op know if it was done properly or not?
He bought it like that, for all he knows my sister could have welded it.

Originally Posted by FlyingDog
I love how people who know nothing about race cars or common practices in building one feel the need to spew threats of liability and judgement about something that is extremely common. Rewelding spindles for different calipers is done regularly on Mustangs, Corvettes, BMWs, VWs, and even *gasp* Porsches! If done properly, that weld is stronger the early spindle/adapter setup many 928 owners use.
Old 05-09-2009 | 04:51 PM
  #32  
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Originally Posted by blown 87
How does the op know if it was done properly or not?
He bought it like that, for all he knows my sister could have welded it.
X-ray? Magnaflux? Yes. it's that easy to tell. You should know that.
Old 05-09-2009 | 04:58 PM
  #33  
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Originally Posted by FlyingDog
X-ray? Magnaflux? Yes. it's that easy to tell. You should know that.
If I took them off to I would put the proper parts on there.

And yes, I know how to check a weld and the cost of doing so.

Personally, I would not feel comfortable driving that car until I knew the quality of the welds or changed the parts out.

Bottom line to me, it looks mickey mouse as hell.

I have never seen anything done like that on the race cars I have been around (NHRA), but I have very little knowledge of other forms of racing.
Old 05-09-2009 | 11:43 PM
  #34  
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Guys, I'm loving the dialog and the feedback – thanks for sharing your thoughts on this. Having these spindles pulled off and inspected is a definite... with replacement highly likely. So the options are S4 spindles including up and lower control arms or adapters which would allow me to retain OB control arms and spindles, correct?
Old 05-10-2009 | 05:04 PM
  #35  
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There are three type of brakes, roughly: pre S, S, and S4. You can only use the adaptors if you have pre S spindles. If you have S spindles you can change to pre S spindles (if you can find them) and use the adaptors.
Old 05-11-2009 | 05:52 PM
  #36  
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When you look at how the force is being applied to the welds, you will realize that very little force is being applied to the welds. One is under compression, and you would have to shear the whole ear off the flange to get the other weld under tension.

If you magnaflux the pieces, you will no doubt find they are fine. Even so, nobody ever died by erring on the side of caution.
Old 05-12-2009 | 06:01 AM
  #37  
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Originally Posted by FlyingDog
I love how people who know nothing about race cars or common practices in building one feel the need to spew threats of liability and judgement about something that is extremely common. Rewelding spindles for different calipers is done regularly on Mustangs, Corvettes, BMWs, VWs, and even *gasp* Porsches! If done properly, that weld is stronger the early spindle/adapter setup many 928 owners use.
Hi,

I know the world of racing and I also know guys who make changes anyway In particular in racing. A modified steel casting spindle with a welding loses some of its mechanical properties. For safety components such as brakes it just makes non sense, a low-cost inherently dangerous solution. The solution of the intermediate, although it is questionable to me, seems much more secure.

Puyi
Old 05-12-2009 | 10:52 AM
  #38  
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Originally Posted by blown 87
I have never seen anything done like that on the race cars I have been around (NHRA), but I have very little knowledge of other forms of racing.
I've seen a few drag cars with drop spindles made similarly. Do you see rewelded axle tubes? Suspension mounts?

Puyi, they're forged not cast.
Old 05-12-2009 | 11:03 AM
  #39  
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That will not pass NHRA tech on anything faster than a 13 second car.

Originally Posted by FlyingDog
I've seen a few drag cars with drop spindles made similarly. Do you see rewelded axle tubes? Suspension mounts?

Puyi, they're forged not cast.
Old 05-12-2009 | 11:22 AM
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Originally Posted by blown 87
That will not pass NHRA tech on anything faster than a 13 second car.
I guess the sub-10 cars I've seen with it weren't NHRA legal.
Old 05-12-2009 | 11:26 AM
  #41  
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Originally Posted by FlyingDog
Puyi, they're forged not cast.
Ok I saw it after I had posted that, no problem. As they are forged, it changes nothing and then it is worst.
The spindle are forged because it is a way to assure the best mechanical properties. Welded it should have altered it.

Puyi
Old 05-12-2009 | 11:32 AM
  #42  
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Originally Posted by FlyingDog
I guess the sub-10 cars I've seen with it weren't NHRA legal.
That would be my guess.
Old 05-12-2009 | 02:13 PM
  #43  
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Originally Posted by Sterling
Race cars are race cars..... street cars are a totally different thing.
It's apparently a PCA logbooked race car.
Originally Posted by puyi
Ok I saw it after I had posted that, no problem. As they are forged, it changes nothing and then it is worst.
The spindle are forged because it is a way to assure the best mechanical properties. Welded it should have altered it.

Puyi
I guess nobody should ever weld anything because it alters the properties...

Oh wait, that's the point of welding something.

I guess some people are more paranoid than others. Try not to confuse paranoia with facts.

Last edited by FlyingDog; 05-12-2009 at 02:38 PM.
Old 05-12-2009 | 03:38 PM
  #44  
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I will reaffirm what I said in the beginning.

Remove it and take it to a INDT tech if you are really concerned about it.

They have all the tools to mag/demag etc to find any cracks/imperfections.

I would take a wire brush fully cleaning up the area, then look for any problems with the weld/attachement. If I found none, I would run it do some extremely hard braking, and then inspect once more and forget about it.

This isnt rocket science and welding can be done and made very strong, a simple inspection is all that is required.
Old 05-12-2009 | 03:49 PM
  #45  
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The best that you can get from anyone is an opinion. Odds are that the mod you found didn't go through rigorous engineering peer review. I would install either OEM, or an equivalent engineered solution.


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