New Product - SHARKVENT Crankcase Ventilation System - NO more Oil in your Intake!
#136
Race Car
I don't know if this helps anyone or not, but since my valve cover gasket replacement, I replaced the plugs on the driver's side cover with the elbows, basically mirroring the passenger's side cover. The elbows on the driver side have now been running open and not connected to anything for a couple of months, and there has been no oil ejection from there at all even after 8psi WOT runs.
Dan
'91 928GT S/C 475hp/460lb.ft
Dan
'91 928GT S/C 475hp/460lb.ft
#137
Three Wheelin'
Hmm you may have a point...
I'm just about to do another S3 intake refresh, and this time I want to replace the oil fill tower with a simple cover plate with rudimentary baffling, and a large output hose or hoses.
I reckon that both cam covers should have fresh air vents, ideally with one way valves. When I do this, I'm going to swap the front 1-4 port to the rear of the 5-8.
In my mind, the super dense, 'scrubby' housings aren't the way to go. At high rpm, oil is thrown up and is held at the housing, then blow-by pushes that oil through the scrubbers. There is no way for the oil to drain back fast enough while at WOT.
I've seen that larger external catch can inhibits oil ejection. Up till now, I have had the cam covers plugged, and two 13mm ID hoses coming from the oil fill tower. I used a 1-quart oil bottle as a catch can, and under repeated WOT runs (chip tuning), it filled quickly with oil, and that oil was blow out (and all over the engine). After switching to a 5-quart (M1) bottle, there is less oil collected, and none blown out. Like muffler sizing to engine displacement, I think the catch can should be near the size of the internal engine volume, but this isn't practical.
In short, I think the oil should be externally separated (and returned to the sump), with little restriction at the engine.
I reckon that both cam covers should have fresh air vents, ideally with one way valves. When I do this, I'm going to swap the front 1-4 port to the rear of the 5-8.
In my mind, the super dense, 'scrubby' housings aren't the way to go. At high rpm, oil is thrown up and is held at the housing, then blow-by pushes that oil through the scrubbers. There is no way for the oil to drain back fast enough while at WOT.
I've seen that larger external catch can inhibits oil ejection. Up till now, I have had the cam covers plugged, and two 13mm ID hoses coming from the oil fill tower. I used a 1-quart oil bottle as a catch can, and under repeated WOT runs (chip tuning), it filled quickly with oil, and that oil was blow out (and all over the engine). After switching to a 5-quart (M1) bottle, there is less oil collected, and none blown out. Like muffler sizing to engine displacement, I think the catch can should be near the size of the internal engine volume, but this isn't practical.
In short, I think the oil should be externally separated (and returned to the sump), with little restriction at the engine.
Perhaps this one is the scrubber to use..
Last edited by Herman K; 05-29-2010 at 06:31 PM.
#138
Electron Wrangler
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Alan
Last edited by Alan; 08-13-2009 at 06:27 PM.
#139
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In my mind, the super dense, 'scrubby' housings aren't the way to go. At high rpm, oil is thrown up and is held at the housing, then blow-by pushes that oil through the scrubbers. There is no way for the oil to drain back fast enough while at WOT. ...
In short, I think the oil should be externally separated (and returned to the sump), with little restriction at the engine.
In short, I think the oil should be externally separated (and returned to the sump), with little restriction at the engine.
You raise an interesting point on the restriction of the dense scrubber though. I've been more considering both the WOT restriction after the Provent and 'positive' evacuation of the internals at low throttle.
Alan
#140
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I don't know if this helps anyone or not, but since my valve cover gasket replacement, I replaced the plugs on the driver's side cover with the elbows, basically mirroring the passenger's side cover. The elbows on the driver side have now been running open and not connected to anything for a couple of months, and there has been no oil ejection from there at all even after 8psi WOT runs.
Dan
'91 928GT S/C 475hp/460lb.ft
Dan
'91 928GT S/C 475hp/460lb.ft
Alan
#141
Race Car
Thats interesting because it suggests the stock venting to the intake is keeping up (even on your SC) and the crank isn't pressurizing 'much'.. if it were it seem likely you be seeing at least some of the entrained oil exiting there. There may be some exhausting but if so it seems the oil has seperated out well by then.
Alan
Alan
Dan
'91 928GT S/C 475hp/460lb.ft
#142
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I should add that the passenger side elbows are connected together, which is connected to 1) hoses that run down under the car and end around the cats and 2) the oil filler. This leads me to believe as you say above that it is not necessary to do any oil separation on the driver's side, since the passenger side is sufficient (which is probably why Porsche put plugs on that side). This of course applies to a 32-valve 5.0 liter boosted to 8psi, so don't know how it would affect other 928 engines/setups.
Alan
* however Erkka tells me that the domed GTS seperator fittings don't work without modification on the driver side.
#143
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Ahh just noticed you said this.. interesting. So with that draft tube also connected to the filler you have an extra blow-off path from the crank to atmosphere and at low throttle position some suction into the filler that may help to keep that draft tube outlet somewhat cleaner.
Alan
Alan
#144
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Not correct. Passenger side is actually where you DON'T want venting .. we should vent from the driver's side only, because no oil is ever pushed up there. Passenger's side is a great way to allow oil to exit the engine.
#145
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BTW - this is interesting reading too:
http://www.republicsales.com/MANN/Provent_Brochure.pdf
Note that they have a variable pressure valve for closed systems (venting back to engine intake) that allows some control over the vacuum level (so as not to encourage more blow-by?).
Interestingly they talk of it as if its maintaing a pressure band e.g. regulating vacuum to a max level (they show ~ -7mbar) and pressure to approx 10mbar - these seem very low numbers to me.
There also seems to be an optional over pressure blow-off cap (not on the standard model) however this seems to blow-off on the feed side if I'm understanding the diagram - so seems its an emergency pressure relief not an operational one e.g. would also work if the filter is too clogged but it vents the provent input out the top of the cap. Can anyone with a Provent comment on what you'd have if there was a pressure relief in the middle/top of the cap?
Alan
http://www.republicsales.com/MANN/Provent_Brochure.pdf
Note that they have a variable pressure valve for closed systems (venting back to engine intake) that allows some control over the vacuum level (so as not to encourage more blow-by?).
Interestingly they talk of it as if its maintaing a pressure band e.g. regulating vacuum to a max level (they show ~ -7mbar) and pressure to approx 10mbar - these seem very low numbers to me.
There also seems to be an optional over pressure blow-off cap (not on the standard model) however this seems to blow-off on the feed side if I'm understanding the diagram - so seems its an emergency pressure relief not an operational one e.g. would also work if the filter is too clogged but it vents the provent input out the top of the cap. Can anyone with a Provent comment on what you'd have if there was a pressure relief in the middle/top of the cap?
Alan
#146
Three Wheelin'
I got one of these, and maybe I'm crazy but it seemed like you need to remove the water bridge (or something around there) in order to install it. I may regret not taking the time to do so, but I didn't install it for that reason.
#147
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Alan
#148
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I was off a mind to leave them plugged when I was hot to pull a vacuum in the crankcase, but Louie's fresh air argument made sense.
A bit of an aside, but speaking of cam venting, I would like to see someone try making an oil drain out of the exhaust cam plug(s), with a pedulum switch triggering pump(s) to return oil to the sump in high speed curves.
I have to wait until I get a spare set of S3 cams for base circle reduction, at which point I might also have the rear bearing surfaces removed, a la S4+, as well.
A bit of an aside, but speaking of cam venting, I would like to see someone try making an oil drain out of the exhaust cam plug(s), with a pedulum switch triggering pump(s) to return oil to the sump in high speed curves.
I have to wait until I get a spare set of S3 cams for base circle reduction, at which point I might also have the rear bearing surfaces removed, a la S4+, as well.
#149
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Note that they have a variable pressure valve for closed systems (venting back to engine intake) that allows some control over the vacuum level (so as not to encourage more blow-by?).
Interestingly they talk of it as if its maintaing a pressure band e.g. regulating vacuum to a max level (they show ~ -7mbar) and pressure to approx 10mbar - these seem very low numbers to me.
Interestingly they talk of it as if its maintaing a pressure band e.g. regulating vacuum to a max level (they show ~ -7mbar) and pressure to approx 10mbar - these seem very low numbers to me.
There also seems to be an optional over pressure blow-off cap (not on the standard model) however this seems to blow-off on the feed side if I'm understanding the diagram - so seems its an emergency pressure relief not an operational one e.g. would also work if the filter is too clogged but it vents the provent input out the top of the cap. Can anyone with a Provent comment on what you'd have if there was a pressure relief in the middle/top of the cap?
#150
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On the other side of it as it pressurizes approaching WOT not clear what happens... if its already open at that point how can it regulate pressure to be lower unless it acts as a local blow-off valve (but I don't see how that would ever be emission legal).
Not sure what you mean about Intake + Crank pressure - it can only regulate the Provent Vs Atm right?
Alan