Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Fuel system failure after emissions test pass

Thread Tools
 
Search this Thread
 
Old Jun 13, 2008 | 07:38 PM
  #1  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Lightbulb (Fuel system failure after emissions test pass) Fixed

I suspect fuel pumps or filter clogs, as it starts and runs on ether if you hold the MAP open part way. Also I heard the MAF open and close on the wood spar used to get air pass the MAF for ether/air ratio. The fuel rail was 50 psi and now it is 15 and falling so the injectors are now effectively dry

Help anyone.

Last edited by Andre Hedrick; Jun 25, 2008 at 02:32 AM. Reason: Problem solved!
Reply
Old Jun 13, 2008 | 09:08 PM
  #2  
WICruiser's Avatar
WICruiser
Burning Brakes
 
Joined: May 2005
Posts: 1,007
Likes: 10
From: Chilton Wisconsin
Default

Jumper the fuel pump relay to be sure that you are getting power to the pump.

Assuming that you are getting power and the pump is running but not developing pressure check for pump flow. If you have flow but no pressure it is a regulator problem - if you have no flow you have a pump problem.
Reply
Old Jun 13, 2008 | 11:57 PM
  #3  
Bill Ball's Avatar
Bill Ball
Under the Lift
Lifetime Rennlist
Member
20 Year Member
 
Joined: Mar 2002
Posts: 18,648
Likes: 52
From: Buckeye, AZ
Default

Andre: I think your avitar finally got to your car.
Reply
Old Jun 14, 2008 | 12:16 AM
  #4  
SeanR's Avatar
SeanR
Rennlist Member
 
Joined: Apr 2006
Posts: 35,695
Likes: 511
Default

Originally Posted by WICruiser
Jumper the fuel pump relay to be sure that you are getting power to the pump.

Assuming that you are getting power and the pump is running but not developing pressure check for pump flow. If you have flow but no pressure it is a regulator problem - if you have no flow you have a pump problem.
What he said to start with, see if the pump is pumping.

Not sure if you have an in tank pump, but if you do, it can cause blockages when it decides that the parts don't want to stay together.

Jumper that relay and work your way forward. Hell, it could be a blocked fuel filter, and my friend, that would be the cheap fix.
Reply
Old Jun 14, 2008 | 12:25 PM
  #5  
IcemanG17's Avatar
IcemanG17
Race Director
 
Joined: Sep 2004
Posts: 16,271
Likes: 82
From: Stockton, CA
Default

Andre
When my fuel pump "died" it would run briefly.....then the impedence would spike (measured across terminals on pump) and it would die.....I think the brushes or brush springs on the pump were dying....so effectively no fuel or not enough was getting sent forward....new pump fixed it!!! But I only have 1 pump
Reply
Old Jun 15, 2008 | 01:03 PM
  #6  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

So where does one get a jumper short for the fuel pump relay or do you make one?
Reply
Old Jun 15, 2008 | 01:16 PM
  #7  
WICruiser's Avatar
WICruiser
Burning Brakes
 
Joined: May 2005
Posts: 1,007
Likes: 10
From: Chilton Wisconsin
Default

They are easy to make. A 2 terminal one is nothing but a short piece of wire with a blade terminal on each end. A 3 terminal one is similar except it has three pieces of wire with the blade terminal on one end with the three joined together on the other end.
Reply
Old Jun 15, 2008 | 04:48 PM
  #8  
WallyP's Avatar
WallyP

Rennlist Member
Rennlist Site Sponsor

20 Year Member
 
Joined: Jun 2001
Posts: 6,469
Likes: 13
From: Ball Ground, GA
Default

If you want to do it nicely, procure:
- two feet of lamp or zip cord (the two-conductor stranded electrical cord used to hook a table lamp to the wall outlet)
- a single-pole, single-throw toggle switch with "OFF" and "ON" clearly marked.
- two 1/4" male flat spade connectors.

Put the switch on one end of the lamp cord, the connectors on the other end.

When testing a relay, insert one connector into the "30" (always-hot battery bus) or "15" (switched power from the ignition switch) terminal in the relay socket, the other connector into the "87" (load) terminal. In the fuel pump relay socket, the pump should run when the switch is on and power is on the other connector.

Earlier cars require two "87" connections for the pump relay. You can just add a short jumper and another connector to the first "87" terminal.
Reply
Rennlist Stories

The Best Porsche Posts for Porsche Enthusiasts

story-0

Theon Goes Full Carbon Fiber With Stunning New Build

 Verdad Gallardo
story-1

Genius Porsche-Themed Gifts That'll Make Any Dad or Grad Smile

 Joe Kucinski
story-2

10 Used Porsches Are Selling for Way Too Cheap

 Joe Kucinski
story-3

Tuner Is Converting Porsche 911s Into Shooting Brakes

 Verdad Gallardo
story-4

This Coachbuilt Creation Is A Modern Take on the Legendary Porsche 917

 Verdad Gallardo
story-5

Is This Convertible Cayenne A Steal, Or A Returnless Investment?

 Verdad Gallardo
story-6

10 Best Non-Flat Six Porsches You Can Buy For Under $100K

 Joe Kucinski
story-7

Porsche's Top 5 Most Questionable Naming Decisions

 Verdad Gallardo
story-8

Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field

 Verdad Gallardo
story-9

6 Convertible Top MYTHS Most People Don't Understand!

 Michael S. Palmer
Old Jun 16, 2008 | 12:17 AM
  #9  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

Okay fuel pump works, relay may be bad. With the cover off, I can force the relay on and the pump kicks the pressure back up to 50 PSI, but no start.

The next question is related to the MAF, how many turns out from all the way in should it be?

Also Wally, if 87 is not loaded then it will not start?
Reply
Old Jun 16, 2008 | 04:25 PM
  #10  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

BUMP

Does anyone know the turn count of a MAF from all the way in, out to the suggested range?
Reply
Old Jun 17, 2008 | 12:40 AM
  #11  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

Rebump

Got another FP relay and still does not power up the pump, next is the AFC relay.

I am dead now with no idea how to proceed, have walked through the WSM section 1-20 and now completely lost on what went wrong

Could the DME just croak and it still fire on ether?
Reply
Old Jun 18, 2008 | 06:00 PM
  #12  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

Replaced FPRelay and that works now, still injectors no spray.
Checked the behavior of FPRegulators with a vacuum gun and they cause the pressure to drop by 20% and each works independently.

Off to replace the AFC relay.

She still attempts to run with a squirt of ether so we have fire to the plugs.
Reply
Old Jun 18, 2008 | 11:39 PM
  #13  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

AFC Relay replaced and still no go

Is the next move to replace the brain?
Reply
Old Jun 19, 2008 | 07:54 AM
  #14  
Mike Frye's Avatar
Mike Frye
Craic Head
Lifetime Rennlist
Member
15 Year Member
 
Joined: Sep 2006
Posts: 8,795
Likes: 7
From: Jersey Shore, USA
Default

Hey Andre,

I don't know if I can help, but can I just try to sum up what's been tried and done?

This is for an '81, right?
Originally, fuel rail read 50psi, and was running OK.
Then when it wouldn't run, the fuel rail pressure gauge read 15 psi.
You tested the FP Relay, found it to be bad, and when it was replaced, you got 50psi at the fuel rail again.
Car still wouldn't start and run on it's own though.
Next you replaced the AFC Relay, and still no help.

At each interval, you used starting fluid to test for spark, and it would turn over and run briefly each time.
Somewhere along the way you adjusted the MAF screw and aren't sure where it was originally.

Does that pretty much cover it?

Did you try anything else along the way that might have affected the operation (Timing? Vacuum check? Grounds?). I'm only asking because it's possible that the fuel pump relay was the problem, but in the process of trying to fix it, something else may have gone out of whack.

At any point did the ether cause ignition up through the intake? I've heard of people blowing the intakes right off their engines and worse with that stuff. If that happened, anything could be fried or just loose.

Hopefully this will clarify it or your responses will spur someone to think of something that will help.
Reply
Old Jun 19, 2008 | 11:50 AM
  #15  
Andre Hedrick's Avatar
Andre Hedrick
Thread Starter
Rest in Peace
Rennlist Member
 
Joined: Sep 2006
Posts: 5,384
Likes: 2
From: Concord, CA
Default

Originally Posted by Mike Frye
Hey Andre,

I don't know if I can help, but can I just try to sum up what's been tried and done?

This is for an '81, right?
Originally, fuel rail read 50psi, and was running OK.
Then when it wouldn't run, the fuel rail pressure gauge read 15 psi.
You tested the FP Relay, found it to be bad, and when it was replaced, you got 50psi at the fuel rail again.
Car still wouldn't start and run on it's own though.
Next you replaced the AFC Relay, and still no help.

At each interval, you used starting fluid to test for spark, and it would turn over and run briefly each time.
Somewhere along the way you adjusted the MAF screw and aren't sure where it was originally.

Does that pretty much cover it?
Yep, for the most part you are on target.

The MAF was adjusted with the car running too to, then removed an blown out for junk material from age. I have good idea about the MAF setting, and I have a second MAF used for testing that is untouched. Other than that, you are on target.

Originally Posted by Mike Frye
Did you try anything else along the way that might have affected the operation (Timing? Vacuum check? Grounds?). I'm only asking because it's possible that the fuel pump relay was the problem, but in the process of trying to fix it, something else may have gone out of whack.
I have now replaced all of OEM silver jacketed vacuum lines and traced all of them according to the WSM. Tested the behavior of the Fuel Pressure Regulators front and the two in the back their defined vacuum test. They appear to be in the right range of behavior.

Originally Posted by Mike Frye
At any point did the ether cause ignition up through the intake? I've heard of people blowing the intakes right off their engines and worse with that stuff. If that happened, anything could be fried or just loose.
No it did not, as I was careful to not flood it, and left the MAF pushed in but not bolted down, so a backfire would push the MAF out to relieve pressure.

Originally Posted by Mike Frye
Hopefully this will clarify it or your responses will spur someone to think of something that will help.
Thanks for reading this chief!

PS When did you become a LIFER?
Reply



All times are GMT -3. The time now is 11:36 PM.

story-0
Theon Goes Full Carbon Fiber With Stunning New Build

Slideshow: Built around a carbon-bodied 964 and a naturally aspirated 4.0-liter flat-six, this bespoke commission highlights how far the restomod formula has evolved.

By Verdad Gallardo | 2026-06-06 14:41:46


VIEW MORE
story-1
Genius Porsche-Themed Gifts That'll Make Any Dad or Grad Smile

Slideshow: Six genius gifts that'll make any Dad smile.

By Joe Kucinski | 2026-06-08 16:57:00


VIEW MORE
story-2
10 Used Porsches Are Selling for Way Too Cheap

Slideshow: These 10 used Porsches offer more driving thrills than their price would suggest.

By Joe Kucinski | 2026-06-03 09:11:13


VIEW MORE
story-3
Tuner Is Converting Porsche 911s Into Shooting Brakes

Slideshow: A Polish Porsche specialist is moving ahead with one of the most unusual 911 conversions in recent memory: a shooting brake version of the 991-generation sports car.

By Verdad Gallardo | 2026-06-01 19:46:47


VIEW MORE
story-4
This Coachbuilt Creation Is A Modern Take on the Legendary Porsche 917

Slideshow: A Porsche Carrera GT has been transformed into a one-off coachbuilt machine that blends analog supercar engineering with styling inspired by the legendary 917 race cars.

By Verdad Gallardo | 2026-06-01 17:06:04


VIEW MORE
story-5
Is This Convertible Cayenne A Steal, Or A Returnless Investment?

Slideshow: A heavily modified Porsche Cayenne convertible with faux wood trim and a long list of flaws recently sold at auction for surprisingly little money.

By Verdad Gallardo | 2026-05-29 18:52:37


VIEW MORE
story-6
10 Best Non-Flat Six Porsches You Can Buy For Under $100K

Slideshow: If you have $100K to spend on a Porsche but want something a little different, these are the 10 best non-flat six Porsches you can buy.

By Joe Kucinski | 2026-05-28 15:36:11


VIEW MORE
story-7
Porsche's Top 5 Most Questionable Naming Decisions

Slideshow: For a company obsessed with engineering precision, Porsche has occasionally named its cars in ways that left even loyal enthusiasts scratching their heads.

By Verdad Gallardo | 2026-05-27 18:43:48


VIEW MORE
story-8
Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field

Slideshow: Pogea Racing's latest Porsche 964 project blends carbon-fiber construction, modern chassis upgrades, and up to 500 horsepower while keeping the air-cooled 911 experience firmly analog.

By Verdad Gallardo | 2026-05-23 10:34:27


VIEW MORE
story-9
6 Convertible Top MYTHS Most People Don't Understand!

Slideshow: dispelling common convertible top myths

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE