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Shift coupler access cover

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Old 12-31-2007, 12:39 AM
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Mike Simard
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Default Shift coupler access cover

I just finished this and am tickled pink and can't wait to need to adjust the shift linkage Thanks to Rob for giving me ideas in his shift coupler thread.
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Old 12-31-2007, 12:49 AM
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Marine Blue
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cool idea! That thing is completely stripped.

By chance do you have any pics of the ball cup in front?
Old 12-31-2007, 12:52 AM
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Rob Edwards
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Smart man, to extend the opening so that you can get a drill bit into the 4mm hex setscrew that holds the shift coupler onto the input shaft. I stripped the hell out of mine today (despite soaking O/N in kroil- maybe they're loctited?) and had to drill it out, fortunately I had another rear shift coupler. The setscrews are M8 x 12, 1.25 mm pitch, FWIW. $1.20 at your friendly neighborhood Ace hardware store.....
Old 12-31-2007, 08:26 AM
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Mike Frye
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Originally Posted by Rob Edwards
Smart man, to extend the opening so that you can get a drill bit into the 4mm hex setscrew that holds the shift coupler onto the input shaft. I stripped the hell out of mine today (despite soaking O/N in kroil- maybe they're loctited?) and had to drill it out, fortunately I had another rear shift coupler. The setscrews are M8 x 12, 1.25 mm pitch, FWIW. $1.20 at your friendly neighborhood Ace hardware store.....
Yup, they're loctited. Mine was just about welded in. Tried heat, kroil, everything. I ended up buggering it so bad I had to cut off the shift coupler. I was planning to replace it anyway, but what a PITA! I still couldn't get the point of the old set screw out so I ended up drilling a new hole for the replacement.

Cool solution BTW Mike!
Old 12-31-2007, 02:17 PM
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Landseer
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Excellent. My interior is out for re-work. Shift linkage rebuild is next on the list. You've shown me just where I need to cut the access port.
Old 12-31-2007, 02:44 PM
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PorKen
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Mike,

Nice! Do you have one for the clutch master too?

Are the brake lines in your interior for the rally brake?

Old 12-31-2007, 02:47 PM
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I don't know if you saw what I did with that rear coupler mike - I used a Universal Joint from Flaming River, and cut up the splined piece of the coupler to fit into the one end of the universal. That and the Heim at the front makes for no movement in the shifter.
Old 12-31-2007, 03:00 PM
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69gaugeman
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Correct me if I am wrong but the central hump is a huge part in the rigidity of our cars. Some one did a FEA and showed that that area is the weak area and would benefit from strengthening.

I am just saying this would weaken that area as is is up and over the corner of the hump(area of strength)
Old 12-31-2007, 03:06 PM
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He has a cage, a very big one it looks like, and that would totally change the stress areas on the car and the total strength.
Old 12-31-2007, 05:12 PM
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Mike Simard
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Yes, it does take away from the structure somewhat and I wouldn't do this to a street car.
I really should knock off posting these things, they're for a racer build and I just assume that's understood but I don't want to imply that these kinds of things are a good idea for a normal car, sorry.
Folks, don't do anything I'm doing in posts like this!
Old 12-31-2007, 05:29 PM
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John Veninger
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Mike,

Be aware that some race classes don't allow you to modify the floor plan from shock tower to shock tower. Tech might give you a hard time.
Old 12-31-2007, 05:54 PM
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Mike Simard
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That would be some serious pickiness, not sure I would want to race in that environment anyway, is that a PCA rule? How is it worded, by a certain modified area in square inches? I can't see this being an issue in NASA or the historic groups.
Old 12-31-2007, 06:45 PM
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Don't stop. You do some amazing stuff. We are here to question in the quest for more information.
Old 12-31-2007, 06:48 PM
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Originally Posted by Mike Simard
That would be some serious pickiness, not sure I would want to race in that environment anyway, is that a PCA rule? How is it worded, by a certain modified area in square inches? I can't see this being an issue in NASA or the historic groups.
Some jackass PO did it! That should at least work for NASA.
Old 12-31-2007, 08:04 PM
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dr bob
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Stamp a factory part number into the cover. Roll a stiffening bead near the edge to make it look strong. Install it with yellow chromate capscrews, put a dot of red nailpolish on each one after you torque them correctly. Paint it to match the rest of the tub.

If it looks like the factory put it there, you'll never get a second look. How many inspectors are that familiar with a 928 anyway?


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