Just a short list of repairs...catch-up maint.
#1
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I will go from front to back:
Venture Shield clear bra...$500
New radiator...$1000
new cooling fans...$250
oil cooler hoses/coolant hoses/heater valve...$400
rotors/caps/coils/coil wires/plug wires/plugs...$450
air filter...$30
sport seats...$1200
momo wheel...$320
injector seals...$100
knock sensors...$200
wot switch...$200
intake r&r complete/valve covers also with powder coating...$3000
coolant expansion tank...$250
tb/wp/T belt/cam sprockets/tensioner rebuild...$2000
new aluminum belly pan...$300
new horns...$30
shocks/springs replaced...$2000
rebuilt half shafts...$250
tie rod ends/lower ball joints...$500
GTS calipers/new rotors/pads/33 bias valve...$1200
new wheels/tires...$3600
GTS mirrors...$500
lomas X/gt resonators/RMB...$600
windshield...$0
new fuses/relays all...$300
short shifter/GTS ****/front+rear couplers...$400
clutch master- new guts...$80
pan gasket/motor mounts...$150
rebuilt steering rack...$395
windows tinted...$200
new window seals...$250
complete repaint of car...$3000
new battery...$100
hood/hatch shocks...$60
H4 euro headlights...$500
all fluids new...$200
rebuilt LH...$660
This is just small stuff, but there is a lot of it. I'm sure I have forgotten a few things too.
What's your list? What's left?
This is like therapy just to let it out...
Venture Shield clear bra...$500
New radiator...$1000
new cooling fans...$250
oil cooler hoses/coolant hoses/heater valve...$400
rotors/caps/coils/coil wires/plug wires/plugs...$450
air filter...$30
sport seats...$1200
momo wheel...$320
injector seals...$100
knock sensors...$200
wot switch...$200
intake r&r complete/valve covers also with powder coating...$3000
coolant expansion tank...$250
tb/wp/T belt/cam sprockets/tensioner rebuild...$2000
new aluminum belly pan...$300
new horns...$30
shocks/springs replaced...$2000
rebuilt half shafts...$250
tie rod ends/lower ball joints...$500
GTS calipers/new rotors/pads/33 bias valve...$1200
new wheels/tires...$3600
GTS mirrors...$500
lomas X/gt resonators/RMB...$600
windshield...$0
new fuses/relays all...$300
short shifter/GTS ****/front+rear couplers...$400
clutch master- new guts...$80
pan gasket/motor mounts...$150
rebuilt steering rack...$395
windows tinted...$200
new window seals...$250
complete repaint of car...$3000
new battery...$100
hood/hatch shocks...$60
H4 euro headlights...$500
all fluids new...$200
rebuilt LH...$660
This is just small stuff, but there is a lot of it. I'm sure I have forgotten a few things too.
What's your list? What's left?
This is like therapy just to let it out...
Last edited by Ispeed; 10-30-2008 at 04:03 PM.
#3
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No, the MAF was checked out by injection labs, and was "OK". The car has no symptoms of a tired MAF, but knowing the lifespan of them I sent it out anyways.
#4
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OK, now I don't feel so good. This reads like my entire to do list. I have only done a fraction of this and will be spending the next 2 years and $$$$$ trying to finish what you have already done.
For now my focus is going to be on the mechanicals. In order:
intake R&R with replacement of all sensors and rubber bits and powdercoat,
brake R&R including front calipers, pads, lines, fluids, and rotors,
HVAC R&R under console to chase down a vac leak and possibly reseal any holes in the firewall,
motor mounts and oil pan gasket,
then x-pipe and maybe RMB if not too loud.
There are a lot of other things, but to me these are the big ones.
Done so far includes:
Trans fluid, filter and gasket change,
Oil and filter change
Heater control valve
engine vac lines replaced
Fuel lines replaced
valve cover removal with all gaskets replaced
Cam end cap seal pins replaced
head oil spring and ball R&R
Grounds cleaned
It is tough, I want everything to be done now and it is taking time and money that has to come from somewhere. But, the payoff is nice. BWAAAAAAA...............
Hopefully in a couple of years I will have my car as far along as yours barring the unforseen catastrophy.
Steve
For now my focus is going to be on the mechanicals. In order:
intake R&R with replacement of all sensors and rubber bits and powdercoat,
brake R&R including front calipers, pads, lines, fluids, and rotors,
HVAC R&R under console to chase down a vac leak and possibly reseal any holes in the firewall,
motor mounts and oil pan gasket,
then x-pipe and maybe RMB if not too loud.
There are a lot of other things, but to me these are the big ones.
Done so far includes:
Trans fluid, filter and gasket change,
Oil and filter change
Heater control valve
engine vac lines replaced
Fuel lines replaced
valve cover removal with all gaskets replaced
Cam end cap seal pins replaced
head oil spring and ball R&R
Grounds cleaned
It is tough, I want everything to be done now and it is taking time and money that has to come from somewhere. But, the payoff is nice. BWAAAAAAA...............
Hopefully in a couple of years I will have my car as far along as yours barring the unforseen catastrophy.
Steve
#5
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Before, May 2006:
![](https://webfiles.uci.edu/redwards/public/928%20side%205-28-06%20100dpi.jpg)
Work done so far:
All coolant hoses/heater valve
rotors/caps/plugs
injectors cleaned/flow tested
knock sensors
TPS
ISV
intake r&r complete, all vacuum hoses also with powdercoating
coolant expansion tank
TB/WP/cam sprockets/crank sprocket/oil pump sprocket/tensioner rebuild
All accessory belts
New front belly pan
tie rod ends/lower ball joints
new wheels/tires, 4-wheel alignment
silicone oilpan gasket/motor mounts
steering rack bushings
all four power steering bhoses
rebuilt PS pump
New PS reservoir
Reconed rear woofers
Install CDR-220
all fluids new- coolant/oil/PS/tranny
rebuilt LH
rebuilt MAF
Re-oringed front and rear A/C
2 new expansion valves
Rebuilt AC relay in head
Adjusted ride height to proper settings
Repair broken drivers door handle
Fuel hose replacement
Fire extinguisher mount
Jager door arrestor kit
New dome lights
New hood insulation pad
V1 Hardwire
Carbon canister Y-tube
R&R blower and evaporator
Still To Do:
shocks/springs replace
windshield
new fuses/relays
window guides
torque tube
front and rear shifter ball and coupler
All dash vacuum actuators
Sunroof gaskets
transmission mounts
clutch
dash bulbs
044 fuel pump
O2 sensor
Front and rear wheel bearings
PorKensioner
Murf it!
After, Sept 2007:
![](https://webfiles.uci.edu/redwards/public/928%20side%209-7-07%20100%20dpi.jpg)
Notice the big improvement?
![](https://webfiles.uci.edu/redwards/public/928%20side%205-28-06%20100dpi.jpg)
Work done so far:
All coolant hoses/heater valve
rotors/caps/plugs
injectors cleaned/flow tested
knock sensors
TPS
ISV
intake r&r complete, all vacuum hoses also with powdercoating
coolant expansion tank
TB/WP/cam sprockets/crank sprocket/oil pump sprocket/tensioner rebuild
All accessory belts
New front belly pan
tie rod ends/lower ball joints
new wheels/tires, 4-wheel alignment
silicone oilpan gasket/motor mounts
steering rack bushings
all four power steering bhoses
rebuilt PS pump
New PS reservoir
Reconed rear woofers
Install CDR-220
all fluids new- coolant/oil/PS/tranny
rebuilt LH
rebuilt MAF
Re-oringed front and rear A/C
2 new expansion valves
Rebuilt AC relay in head
Adjusted ride height to proper settings
Repair broken drivers door handle
Fuel hose replacement
Fire extinguisher mount
Jager door arrestor kit
New dome lights
New hood insulation pad
V1 Hardwire
Carbon canister Y-tube
R&R blower and evaporator
Still To Do:
shocks/springs replace
windshield
new fuses/relays
window guides
torque tube
front and rear shifter ball and coupler
All dash vacuum actuators
Sunroof gaskets
transmission mounts
clutch
dash bulbs
044 fuel pump
O2 sensor
Front and rear wheel bearings
PorKensioner
Murf it!
After, Sept 2007:
![](https://webfiles.uci.edu/redwards/public/928%20side%209-7-07%20100%20dpi.jpg)
Notice the big improvement?
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#6
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Rob: my buddy was looking at your car to buy, but you were a step ahead. I don't think he would have had the stamina to do what you have done.
Otherwise: your list looks very familiar...
Otherwise: your list looks very familiar...
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#7
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I don't know if I really want to do this..........
Done over the last 3+ years:
Flush coolant, brake fluid, gear oil (brakes once a year, coolant every other)
all coolant hoses, heater hoses
valve to heater core
wires, caps, rotors, plugs (a couple sets of plugs)
hall sensor
knock sensors
ISV
WOT switch (twice)
vacuum lines
flappy valve
all under intake lines
hardwired V-1
Y pipe for charcoal canister
fuel lines
intake powder coat
injectors (3 different sets now)
cam cover powder coat and reseal
TB, WP, all rollers, bearings, and rebuild of tensioner
cam, oil, and crank gears
cams timed to factory spec
recharge AC (ice cold r12)
oil pressure sender
Wheels and tires
murf stage 2 supercharger kit
JDS rebuilt MAF
Bilstein/eibach coilovers
coolant tank
Kevlar clutch, pressure plate, resurfaced flywheel, T/O bearing/pilot bearing (Motorsports SLC)
lomas (Motorsports SLC)crossover with cats
NBO2 sensor
RMB
Innovate motorsports WBO2 sensor and gauge
electronic fuel pressure sender
LMA-3 datalogging box (boost, injector duty cycle, rpm, WBO2, and fuel pressure)
Murf stage 3 supercharger kit upgrade
some stereo stuff
hardwired battery maintainer
Bosch 044 fuel pump with HD relay and wiring, new intank pump, filter
And a whole lot of little stuff along the way I probably forgot.....
Still need to get belly pans, and just keep up with maintenance.
Never, ever add up the receipts!![ducking](https://rennlist.com/forums/graemlins/icon107.gif)
Jim
Done over the last 3+ years:
Flush coolant, brake fluid, gear oil (brakes once a year, coolant every other)
all coolant hoses, heater hoses
valve to heater core
wires, caps, rotors, plugs (a couple sets of plugs)
hall sensor
knock sensors
ISV
WOT switch (twice)
vacuum lines
flappy valve
all under intake lines
hardwired V-1
Y pipe for charcoal canister
fuel lines
intake powder coat
injectors (3 different sets now)
cam cover powder coat and reseal
TB, WP, all rollers, bearings, and rebuild of tensioner
cam, oil, and crank gears
cams timed to factory spec
recharge AC (ice cold r12)
oil pressure sender
Wheels and tires
murf stage 2 supercharger kit
JDS rebuilt MAF
Bilstein/eibach coilovers
coolant tank
Kevlar clutch, pressure plate, resurfaced flywheel, T/O bearing/pilot bearing (Motorsports SLC)
lomas (Motorsports SLC)crossover with cats
NBO2 sensor
RMB
Innovate motorsports WBO2 sensor and gauge
electronic fuel pressure sender
LMA-3 datalogging box (boost, injector duty cycle, rpm, WBO2, and fuel pressure)
Murf stage 3 supercharger kit upgrade
some stereo stuff
hardwired battery maintainer
Bosch 044 fuel pump with HD relay and wiring, new intank pump, filter
And a whole lot of little stuff along the way I probably forgot.....
Still need to get belly pans, and just keep up with maintenance.
Never, ever add up the receipts!
![ducking](https://rennlist.com/forums/graemlins/icon107.gif)
Jim
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#8
Burning Brakes
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Since I got the car in December, 2006:
- TB,WP and rebuilt tensioner
- Rebuilt MAF
- All new fuses
- All new relays
- New potentiometer
- New taillights and stoplights
- Repaired interior lights
- New radio
- New fluids
- New filters
- New coils, wires, plugs, rotors, caps
- New Temp I, Temp II and other sensors
- New ISV
- heat exchange valve
- New exhaust and cats
- new brakes, rotors and sensors at all four wheels, and bleed with Super Blue
- New fuel lines
- New injectors
- New vacuum lines
- new rubber under intake
- New intake gaskets
- Refurb oil filler neck with new sealant
- New thermostat gasket
In the next two weeks:
- new torque tube
- new clutch slave cylinder
- new clutch master
- new blue hose
- This winter:
- passenger window switch
- oil sending unit
- fuel pump check valve
- R&R the pod with new bulbs
- new o-rings and dryers and rebuilt AC compressor
- new tires
- rebuild alternator
In the next year:
- replace rear quarter panels
- redye driver-side bolster and recondition interior
- new shocks
Long-term:
- new paint
- bigger wheels
- motor mounts and pan gasket
- cam seals and cam gears
- drive it a lot
Matt
- TB,WP and rebuilt tensioner
- Rebuilt MAF
- All new fuses
- All new relays
- New potentiometer
- New taillights and stoplights
- Repaired interior lights
- New radio
- New fluids
- New filters
- New coils, wires, plugs, rotors, caps
- New Temp I, Temp II and other sensors
- New ISV
- heat exchange valve
- New exhaust and cats
- new brakes, rotors and sensors at all four wheels, and bleed with Super Blue
- New fuel lines
- New injectors
- New vacuum lines
- new rubber under intake
- New intake gaskets
- Refurb oil filler neck with new sealant
- New thermostat gasket
In the next two weeks:
- new torque tube
- new clutch slave cylinder
- new clutch master
- new blue hose
- This winter:
- passenger window switch
- oil sending unit
- fuel pump check valve
- R&R the pod with new bulbs
- new o-rings and dryers and rebuilt AC compressor
- new tires
- rebuild alternator
In the next year:
- replace rear quarter panels
- redye driver-side bolster and recondition interior
- new shocks
Long-term:
- new paint
- bigger wheels
- motor mounts and pan gasket
- cam seals and cam gears
- drive it a lot
Matt
Last edited by leperboy; 10-09-2007 at 07:26 PM.
#9
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My list is pitifully small for 8 years...
I bought the car in 99. It needed nothing but oil changes for 2 years.
- Oil pressure sender (original failed in 2001)
- Rebuilt LH (original failed in 2002)
- Battery replaced 2002 (Autozone Duralast - still going strong)
- heater valve (original failed in 2003)
- Front and rear wheel bearings (just because one rear went out)
- Steering rack (wasn't leaking, but what the hey, it had 180K miles on it)
- Tie rods & lower balljoints - were fine, but same what the hey
- Rebuilt rear axles - were fine, but same what the hey
- Bilstein shocks
- MM & pan gasket (due to leaky gasket at 110k miles)
- Right sidetank on radiator x2 (one crack, one seal leak)
- New MAF (original was shorted by other 928er during intake experiments)
- Rear main seal (leaked after 20 dyno runs in 1 hour)
- RMB
- X-pipe (now gone)
- Usual maintenance including 3 TB & 2WP changes, plug/wires/cap/rotor
- 2 windshields
- 1 fuel injector (developed a leak in the body)
Rest were cosmetics (Jager shift **** & boot, Momo steering wheel, LED interior lights, clear turn signals and sidemarkers, 996 wheels) plus supercharger stuff.
I bought the car in 99. It needed nothing but oil changes for 2 years.
- Oil pressure sender (original failed in 2001)
- Rebuilt LH (original failed in 2002)
- Battery replaced 2002 (Autozone Duralast - still going strong)
- heater valve (original failed in 2003)
- Front and rear wheel bearings (just because one rear went out)
- Steering rack (wasn't leaking, but what the hey, it had 180K miles on it)
- Tie rods & lower balljoints - were fine, but same what the hey
- Rebuilt rear axles - were fine, but same what the hey
- Bilstein shocks
- MM & pan gasket (due to leaky gasket at 110k miles)
- Right sidetank on radiator x2 (one crack, one seal leak)
- New MAF (original was shorted by other 928er during intake experiments)
- Rear main seal (leaked after 20 dyno runs in 1 hour)
- RMB
- X-pipe (now gone)
- Usual maintenance including 3 TB & 2WP changes, plug/wires/cap/rotor
- 2 windshields
- 1 fuel injector (developed a leak in the body)
Rest were cosmetics (Jager shift **** & boot, Momo steering wheel, LED interior lights, clear turn signals and sidemarkers, 996 wheels) plus supercharger stuff.
Last edited by Bill Ball; 10-09-2007 at 09:12 PM.
#10
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Well, my turn. All dissasembled this weekend, nearly all related parts in transit, hope to complete within 3 weeks in one big WYAIT build-up ---
WP/TB/all gears/tensioner build/front main/ oil pump seal
Clutch slave
Upper balljoint kits; lower balljoints; A-arm bushings
Solid MM's + Solid steering mount bushings (hard job on jackstands)
4 Caliper rebuild kits
Pads and rotors, Front
Cam tower gaskets, o-rings, seals (am hoping head gaskets hold)
Distrib gear o-ring
Pan Gasket ( outstanding silicon unit, installed Sunday, nice )
Thermostat, o-ring, back seal; U + L Rad hoses; coolant cap
Fan switch
Linkage rebuild, including nylon bushings
Need to get a plan and order parts for exhaust, too. What a cobbled-up mess I have now.
http://www.fototime.com/inv/6A417E12A9F05D2
So far, owned car 2 weeks, drove it 30 miles. (BTW, what's a PPI ? Just kidding. Now I know)
WP/TB/all gears/tensioner build/front main/ oil pump seal
Clutch slave
Upper balljoint kits; lower balljoints; A-arm bushings
Solid MM's + Solid steering mount bushings (hard job on jackstands)
4 Caliper rebuild kits
Pads and rotors, Front
Cam tower gaskets, o-rings, seals (am hoping head gaskets hold)
Distrib gear o-ring
Pan Gasket ( outstanding silicon unit, installed Sunday, nice )
Thermostat, o-ring, back seal; U + L Rad hoses; coolant cap
Fan switch
Linkage rebuild, including nylon bushings
Need to get a plan and order parts for exhaust, too. What a cobbled-up mess I have now.
http://www.fototime.com/inv/6A417E12A9F05D2
So far, owned car 2 weeks, drove it 30 miles. (BTW, what's a PPI ? Just kidding. Now I know)
Last edited by Landseer; 10-09-2007 at 08:09 PM. Reason: add link, add parts
#12
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My list is a small subset of Bill's, as far as mechanical repairs and major maintenence go. Either 1989 was a great model year, we are great owner/maintainers, we are very lucky, or the fixit dam is about to burst. Hope it's not the last option.