82 5spd no start (AKA "My long Porsche nightmare")
#1
Rennlist Member
Thread Starter
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes
on
0 Posts
82 5spd no start (AKA "My long Porsche nightmare")
It's been over 2 years since my Weissach has been on the road. First, it was out of commission as I chased a coolant leak (O-ring under coolant cross-over), then found the WP to be bad and did a TB/WP job...now I've spent the last few months chasing a classic case of "No-Start-itus". I'm grasping at straws now, although may have had a break-through yesterday...
Here's what I've done so far:
Ignition:
- verified injectors are 'clicking' when trying to start
- she wants to start immediately, but just hiccups once or twice and that's it.
Now, here's the discovery from yesterday. Temp II sensor checks out A-OK as far as the meter readings, but just for laughs, I disconnected the Temp II and tried to start...immediately roared to life and raced at high RPMs (simulating a cold start?), eventually settling into a pattern of high revs and then a drop-off, reving back up for a few seconds and dropping off, this went on for a minute or so and I turned it off...My question is this:
The Temp II doesn't appear to be bad, why would disconnecting it suddenly make the engine roar to life? I'm at a loss here (although it looks like I can stop chasing fuel/ignition/timing issues! - it sounded better than it ever has for the minute or so of high revs!)
I'm hoping the brain trust can help me out here...any Ljet pros out there that have experienced this?
Thanks!
King James
Here's what I've done so far:
Ignition:
- checked and verified timing is correct
- verified good spark
- new battery
- new plugs
Fuel:- verified good spark
- new battery
- new plugs
- verified fuel and good pressure at the rail
- all injectors sent out to WitchHunter and are now balanced/blueprinted
- new FI relay
- new fuel filter
- bypassed fuel pump relay, pump is buzzing and behaving correctly
Additional notes:[INDENT]- replaced all vacum lines- all injectors sent out to WitchHunter and are now balanced/blueprinted
- new FI relay
- new fuel filter
- bypassed fuel pump relay, pump is buzzing and behaving correctly
- verified injectors are 'clicking' when trying to start
- she wants to start immediately, but just hiccups once or twice and that's it.
Now, here's the discovery from yesterday. Temp II sensor checks out A-OK as far as the meter readings, but just for laughs, I disconnected the Temp II and tried to start...immediately roared to life and raced at high RPMs (simulating a cold start?), eventually settling into a pattern of high revs and then a drop-off, reving back up for a few seconds and dropping off, this went on for a minute or so and I turned it off...My question is this:
The Temp II doesn't appear to be bad, why would disconnecting it suddenly make the engine roar to life? I'm at a loss here (although it looks like I can stop chasing fuel/ignition/timing issues! - it sounded better than it ever has for the minute or so of high revs!)
I'm hoping the brain trust can help me out here...any Ljet pros out there that have experienced this?
Thanks!
King James
#2
Rennlist Member
Originally Posted by King James
The Temp II doesn't appear to be bad, why would disconnecting it suddenly make the engine roar to life?
#4
Rennlist Member
Thread Starter
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes
on
0 Posts
Wire continuity of the Temp II sensor appears to check out ok (2k ohms between the terminals), that's why I haven't gone back to the Temp II, it seemed to be ok. I was running out of ideas which is why I tried starting it with it disconnected...
Andrew - what is the best method/steps to take to check the 'Green Wire'?
Thanks for the replies...I'm on the hunt!
Andrew - what is the best method/steps to take to check the 'Green Wire'?
Thanks for the replies...I'm on the hunt!
#5
Inventor
Rennlist Member
Rennlist Member
Look for a very large vacuum leak.
Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200.
Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200.
#6
Rennlist Member
Thread Starter
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes
on
0 Posts
Porken - thanks for the insight, I will look again at vacum...what are most likely candidates for a massive air/vacum leak? I have replaced all of the vacum hoses I can find, and haven't found anything disconnected or loose...are there any usual suspects in a case like this?
thanks again for the help!
thanks again for the help!
Trending Topics
#9
Three Wheelin'
Join Date: Sep 2003
Location: SF Bay Area
Posts: 1,526
Likes: 0
Received 0 Likes
on
0 Posts
You can use a small propane torch too. Start the engine and wave the nozzle of the propane around the intake (unlit of course). If you hear the engine idle speed up then the engine is sucking in and burning the propane. If you detect a difference it should be easy to move the propane torch near and away from the vaccum leak to locate it.
There is a side benefit to the propane test. if you have bad plug wires it is possible for the propane torch to ignite for an ignition spark. I have never seen it happen, but it is possible. Not a big deal since the flame is small and of low temperature.
Do the test in a well ventilated place and you will have no problems. I have a propane torch that connects to a bottle with a hose. This allows the bottom to stay on the ground while I have more control over the torch end. The entire set up is cheap - $20 or so.
Dan the Pod Guy
There is a side benefit to the propane test. if you have bad plug wires it is possible for the propane torch to ignite for an ignition spark. I have never seen it happen, but it is possible. Not a big deal since the flame is small and of low temperature.
Do the test in a well ventilated place and you will have no problems. I have a propane torch that connects to a bottle with a hose. This allows the bottom to stay on the ground while I have more control over the torch end. The entire set up is cheap - $20 or so.
Dan the Pod Guy
#10
Rennlist Member
Thread Starter
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes
on
0 Posts
Porken saves the day!
Look for a very large vacuum leak.
Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200
Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200
3 Cheers for Porken (He should have a bunch of little Porsche emblems on the drivers side door for each time he has fixed/bailed out/ solved someone's problem - he would definitely be a 928 ace!)
KJ is out!
#11
Inventor
Rennlist Member
Rennlist Member
Good job! L-Jet is pretty easy to fix/diagnose, once you work with it for a while. Especially if you simplify it, like I did, (in all these posts).
BTW: the J-pipe that the throttle body bolts to is supposed to be held down by three rubber isolators which screw into the block, but they get old and the bolts separate from the rubber.
(3) 928 110 191 00 - bonded rubber buffer
BTW: the J-pipe that the throttle body bolts to is supposed to be held down by three rubber isolators which screw into the block, but they get old and the bolts separate from the rubber.
(3) 928 110 191 00 - bonded rubber buffer