Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

82 5spd no start (AKA "My long Porsche nightmare")

Thread Tools
 
Search this Thread
 
Old 08-06-2007, 11:25 AM
  #1  
King James
Rennlist Member
Thread Starter
 
King James's Avatar
 
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes on 0 Posts
Default 82 5spd no start (AKA "My long Porsche nightmare")

It's been over 2 years since my Weissach has been on the road. First, it was out of commission as I chased a coolant leak (O-ring under coolant cross-over), then found the WP to be bad and did a TB/WP job...now I've spent the last few months chasing a classic case of "No-Start-itus". I'm grasping at straws now, although may have had a break-through yesterday...
Here's what I've done so far:

Ignition:
- checked and verified timing is correct
- verified good spark
- new battery
- new plugs
Fuel:
- verified fuel and good pressure at the rail
- all injectors sent out to WitchHunter and are now balanced/blueprinted
- new FI relay
- new fuel filter
- bypassed fuel pump relay, pump is buzzing and behaving correctly
Additional notes:[INDENT]- replaced all vacum lines
- verified injectors are 'clicking' when trying to start
- she wants to start immediately, but just hiccups once or twice and that's it.

Now, here's the discovery from yesterday. Temp II sensor checks out A-OK as far as the meter readings, but just for laughs, I disconnected the Temp II and tried to start...immediately roared to life and raced at high RPMs (simulating a cold start?), eventually settling into a pattern of high revs and then a drop-off, reving back up for a few seconds and dropping off, this went on for a minute or so and I turned it off...My question is this:

The Temp II doesn't appear to be bad, why would disconnecting it suddenly make the engine roar to life? I'm at a loss here (although it looks like I can stop chasing fuel/ignition/timing issues! - it sounded better than it ever has for the minute or so of high revs!)

I'm hoping the brain trust can help me out here...any Ljet pros out there that have experienced this?

Thanks!
King James
Old 08-06-2007, 11:41 AM
  #2  
SwayBar
Rennlist Member
 
SwayBar's Avatar
 
Join Date: Feb 2006
Location: Chicago Bears
Posts: 3,559
Received 338 Likes on 233 Posts
Default

Originally Posted by King James
The Temp II doesn't appear to be bad, why would disconnecting it suddenly make the engine roar to life?
I would check the wire continuity with an ohm-meter; the wire(s) could be either broken or shorted.
Old 08-06-2007, 11:46 AM
  #3  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 61 Likes on 35 Posts
Default

Have you checked the imfamous "GREEN Wire"?
Old 08-06-2007, 12:27 PM
  #4  
King James
Rennlist Member
Thread Starter
 
King James's Avatar
 
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes on 0 Posts
Default

Wire continuity of the Temp II sensor appears to check out ok (2k ohms between the terminals), that's why I haven't gone back to the Temp II, it seemed to be ok. I was running out of ideas which is why I tried starting it with it disconnected...

Andrew - what is the best method/steps to take to check the 'Green Wire'?

Thanks for the replies...I'm on the hunt!
Old 08-06-2007, 12:53 PM
  #5  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,171
Received 412 Likes on 228 Posts
Default

Look for a very large vacuum leak.

Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200.
Old 08-06-2007, 04:16 PM
  #6  
King James
Rennlist Member
Thread Starter
 
King James's Avatar
 
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes on 0 Posts
Default

Porken - thanks for the insight, I will look again at vacum...what are most likely candidates for a massive air/vacum leak? I have replaced all of the vacum hoses I can find, and haven't found anything disconnected or loose...are there any usual suspects in a case like this?

thanks again for the help!
Old 08-07-2007, 06:33 AM
  #7  
Podguy
Three Wheelin'
 
Podguy's Avatar
 
Join Date: Sep 2003
Location: SF Bay Area
Posts: 1,526
Likes: 0
Received 0 Likes on 0 Posts
Default

Look at the boot between the valve body and the Plemum. These can get skewed or even crack and leak.

Just saw the same problem on a 79.

Dan the Pod Guy
Old 08-07-2007, 10:12 AM
  #8  
Tampa 928s
Race Car
 
Tampa 928s's Avatar
 
Join Date: Dec 2006
Location: Tampa Florida
Posts: 4,089
Likes: 0
Received 6 Likes on 5 Posts
Default

Go get it smoked tested, I had an issue after my intake rebuild and found it by smoking it. Call a few garages that to emmissions and they will have one.
Old 08-08-2007, 02:04 AM
  #9  
Podguy
Three Wheelin'
 
Podguy's Avatar
 
Join Date: Sep 2003
Location: SF Bay Area
Posts: 1,526
Likes: 0
Received 0 Likes on 0 Posts
Default

You can use a small propane torch too. Start the engine and wave the nozzle of the propane around the intake (unlit of course). If you hear the engine idle speed up then the engine is sucking in and burning the propane. If you detect a difference it should be easy to move the propane torch near and away from the vaccum leak to locate it.

There is a side benefit to the propane test. if you have bad plug wires it is possible for the propane torch to ignite for an ignition spark. I have never seen it happen, but it is possible. Not a big deal since the flame is small and of low temperature.

Do the test in a well ventilated place and you will have no problems. I have a propane torch that connects to a bottle with a hose. This allows the bottom to stay on the ground while I have more control over the torch end. The entire set up is cheap - $20 or so.

Dan the Pod Guy
Old 08-08-2007, 01:17 PM
  #10  
King James
Rennlist Member
Thread Starter
 
King James's Avatar
 
Join Date: Jun 2002
Location: Milwaukee, WI
Posts: 39
Likes: 0
Received 0 Likes on 0 Posts
Default Porken saves the day!

Look for a very large vacuum leak.

Unplugging the TempII makes L-Jet go full rich, which would normally stall the engine. There must be a large air leak that is giving enough air to compensate. The engine races to over 1800 rpm, but the idle switch is on, so the L-Jet thinks you are coasting, and cuts out the injectors until the rpms hit 1200
Porken - This finally saved me! I started looking for a very large vacum leak and finally noticed that the spider air intake had come loose from the throttle body (which apparently is not bolted down to the block and is held steady by the spider intake and AFM). All of the monkeying around w/the AFM (and the fact I did not know the throttle body was loose) must have dislodged it. Reconnected the air intake to the throttle body, reconnected the Temp II sensor and....VROOM, first time in over 2 years. With all of the other upgrades as a result of chasing the no-start, it sounded better than it ever has! Now I need to officially put everything back to gether, get it down off the jack stands and gently work it back into shape (after a bath to clean off a couple of years of garage grime) WOW! I was really beginning to doubt whether or not I would ever be back in business.

3 Cheers for Porken (He should have a bunch of little Porsche emblems on the drivers side door for each time he has fixed/bailed out/ solved someone's problem - he would definitely be a 928 ace!)

KJ is out!
Old 08-08-2007, 02:34 PM
  #11  
PorKen
Inventor
Rennlist Member

 
PorKen's Avatar
 
Join Date: Sep 2002
Posts: 10,171
Received 412 Likes on 228 Posts
Default

Good job! L-Jet is pretty easy to fix/diagnose, once you work with it for a while. Especially if you simplify it, like I did, (in all these posts).

BTW: the J-pipe that the throttle body bolts to is supposed to be held down by three rubber isolators which screw into the block, but they get old and the bolts separate from the rubber.

(3) 928 110 191 00 - bonded rubber buffer



Quick Reply: 82 5spd no start (AKA "My long Porsche nightmare")



All times are GMT -3. The time now is 06:47 PM.